Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning
lights ............................................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-12
Clutch lever ...................................3-13
Shift pedal .....................................3-14
Brake lever ....................................3-14
Brake pedal ...................................3-15
ABS ...............................................3-15
Fuel tank cap.................................3-16
Fuel................................................3-17
Catalytic converter ........................3-18
Rider seat ......................................3-19
Sidestand ......................................3-20
Ignition circuit cut-off system........3-20
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel
consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5
Periodic maintenance and
adjustment........................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the
emission control system ..............6-3
General maintenance and
lubrication chart ...........................6-4
Removing and installing the
cowlings and panel ......................6-7Checking the spark plug ................. 6-9
Engine oil and oil filter element ..... 6-11
Coolant ......................................... 6-14
Replacing the air filter element
and cleaning the check hose..... 6-15
Checking the engine idling
speed......................................... 6-16
Adjusting the throttle grip free
play ............................................ 6-16
Valve clearance ............................. 6-17
Tires .............................................. 6-18
Cast wheels .................................. 6-20
Adjusting the clutch lever free
play ............................................ 6-21
Checking the front brake lever
free play ..................................... 6-22
Adjusting the brake pedal free
play ............................................ 6-22
Brake light switches ...................... 6-23
Checking the front and rear brake
pads........................................... 6-23
Checking the brake fluid level....... 6-24
Changing the brake fluid............... 6-25
Drive chain slack ........................... 6-26
Cleaning and lubricating the drive
chain .......................................... 6-27
Checking and lubricating the
cables ........................................ 6-28
Checking and lubricating the
throttle grip and cable ............... 6-28
Checking and lubricating the
brake and clutch levers ............. 6-29
Checking and lubricating the
brake pedal................................ 6-29
Checking and lubricating the
sidestand ................................... 6-30
Lubricating the swingarm pivots... 6-30
Checking the front fork ................. 6-31
Checking the steering ................... 6-31
Checking the wheel bearings ....... 6-32
Battery .......................................... 6-32
Replacing the fuses ...................... 6-34
Replacing a headlight bulb ........... 6-35
Replacing an auxiliary light bulb ... 6-35
Tail/brake light .............................. 6-36
UBR6E0E0.book Page 1 Wednesday, August 17, 2016 1:26 PM
Periodic maintenance and adjustment
6-2
6
EAU17303
Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replace-
ment, or repair of the emission control
devices and systems may be per-
formed by any repair establishment or
individual that is certified (if applicable).
Yamaha dealers are trained and
equipped to perform these particular
services.
EAU17362
Owner’s tool kit
The owner’s tool kit is located under
the rider seat. (See page 3-19.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
1.
ZAUM1454
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Periodic maintenance and adjustment
6-8
62. Fit the projection on the cowling
into the slot, and then slide the
cowling backward.
3. Install the screws.
4. Install cowling A and panel A.
Cowling C
To remove the cowling
Remove the screws, and then pull the
cowling off as shown.
To install the cowling
Place the cowling in the original posi-
tion, and then install the screws.
Cowling D
To remove the cowling
1. Remove panel A, cowlings A, B
and C.
2. Remove the screws and the quick
fasteners, and then take the cowl-
ing off.
TIP
The quick fastener is removed by
pushing the center pin in with a screw-
driver, then pulling the fastener out.
To install the cowling
1. Place the cowling in the original
position, and then install the
screws and the quick fasteners.
TIP
To install the quick fasteners, push the
center pin out so that it will protrude
from the fastener head, insert the fas-
tener into the cowling, and then push
the protruding pin in until it is flush with
the fastener head.
2. Install cowlings C, B, A and panel
A.
EAUM2371Panel A
To remove the panel
1. Remove the rider seat. (See page
3-19.)
2. Remove the screws, and then take
the panel off.
1. Screw
2. Cowling C
ZAUM1465
1. Quick fastener
2. Screw
3. Cowling D
ZAUM1173
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Periodic maintenance and adjustment
6-9
6 To install the panel
1. Place the panel in the original po-
sition, and then install the screws.
2. Install the rider seat.
EAU19633
Checking the spark plug
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic main-
tenance and lubrication chart. In addi-
tion, the condition of the spark plug
can reveal the condition of the engine.
To remove the spark plug
1. Remove cowling A. (See page
6-7.)
2. Remove the spark plug cap.
3. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the owner’s tool kit.
1. Screw
2. Panel A
1. Spark plug cap
1. Spark plug wrench
UBR6E0E0.book Page 9 Wednesday, August 17, 2016 1:26 PM
Periodic maintenance and adjustment
6-12
64. Place an oil pan under the engine
to collect the used oil.
5. Remove the engine oil filler cap
and the drain bolt along with the
O-ring, compression spring, and
engine oil strainer, to drain the oil
from the crankcase. NOTICE:
When removing the engine oil
drain bolt, the O-ring, compres-
sion spring, and oil strainer will
fall out. Take care not to lose
these parts.
[ECA11002]
6. Clean the engine oil strainer with
solvent.
TIP
Skip steps 7…9 if the oil filter element is
not being replaced.
7. Remove the oil filter element cover
by removing the bolts.8. Remove and replace the oil filter
element and O-ring.
9. Install the oil filter element cover
by installing the bolts, then tight-
ening them to the specified
torque.
TIP
Make sure that the O-ring is properly
seated.
10. Install the engine oil strainer, com-
pression spring, O-ring and the
engine oil drain bolt, and then
tighten it to the specified torque.
1. Engine oil drain bolt
2. O-ring
3. Compression spring
4. Strainer
5. Oil pan
1. Bolt
2. Oil filter element cover
1. Oil filter element
2. O-ring
Tightening torques:
Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
UBR6E0E0.book Page 12 Wednesday, August 17, 2016 1:26 PM
Periodic maintenance and adjustment
6-34
6
EAUM3461
Replacing the fuses
The fuse boxes, which contains the
fuses for the individual circuits, are lo-
cated under the rider seat. (See page
3-19.)
If a fuse for the individual circuits is
blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
TIP
tool kit. Use the tongs to remove and
install a fuse.
3.
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Fuse box
ZAUM1455
1. Headlight fuse
2. Signaling system fuse
3. Ignition fuse
4. Radiator fan motor fuse
5. Main fuse
6. ABS control unit fuse
7. Spare fuse
8. Backup fuse
9. ABS solenoid fuse
10.ABS motor fuse
Specified fuses:
Main fuse:
20.0 A
Ignition fuse:
7.5 A
Signaling system fuse:
7.5 A
Headlight fuse:
15.0 A
Radiator fan motor fuse:
5.0 A
ABS control unit fuse:
10.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
20.0 A
Backup fuse:
10.0 A
ZAUM1231
10
303020
7
8
91010
157.5
207.5 7.515
5 20
5
7
12
3
45
6
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