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8-48
8
TIPDon’t forget to have your Yamaha dealer
check the clutch and transmission as a whole
at the intervals specified in the general main-
tenance and lubrication chart. EBU32530Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance and lubrication chart. There should beno free play in the brake pedal. The brakes
should operate smoothly and there should be
no brake drag. If the brakes feel soft or
spongy, this could indicate air in the brake
system. Have a Yamaha dealer check the
brake system if necessary.1. Clutch pedal
2. No clutch pedal free play
1
2
1. Brake pedal
2. No brake pedal free play
1
2
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8-49
8
EBU35820Checking the accelerator pedalThe accelerator pedal should operate
smoothly and spring back to position when
released. If the pedal free play is out of spec-
ification, have a Yamaha dealer adjust or re-
place the throttle wire.
EBU35191Parking brake lever free play adjust-
mentPeriodically check the parking brake lever
free play and adjust it if necessary.1. Shift the transmission into first gear.
2. Check the parking brake lever free play. The maximum free play is equal to one
click of the parking brake lever. If neces-
sary, adjust the free play as follows.
3. Remove panel B. (See page 8-10.)
4. Release the parking brake lever.
Accelerator pedal free play: 10.0-25.0 mm (0.39-0.98 in)1. Accelerator pedal
2. Accelerator pedal free play
2
1
1. Parking brake lever free play
1
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9-1
9
EBU32720
CLEANING AND STORAGE
EBU35920CleaningFrequent, thorough cleaning of your vehicle
will not only enhance its appearance but will
improve its general performance and extend
the useful life of many components.1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to prevent water entry. A plastic bag
and strong rubber band may be used.
b. Make sure the spark plugs and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do
not apply degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure
to do the job. WARNING! Test the
brakes after washing. Apply the
brakes several times at slow speeds to
let friction dry the brakes. Wet brakes may have reduced stopping ability, in-
creasing the chance of an accident.
[EWB03471]
NOTICE: Excessive water pres-
sure may cause water seepage and
deterioration of wheel bearings,
brakes, transmission seals and electri-
cal devices. Many expensive repair
bills have resulted from improper high-
pressure detergent applications such
as those available in coin-operated car
washers.
[ECB00712]
4. Once the majority of the dirt has been hosed off, wash all surfaces with warm
water and mild, detergent-type soap. An
old toothbrush or bottle brush is handy
for hard-to-get-at places.
5. Rinse the vehicle off immediately with
clean water and dry all surfaces with a
clean chamois towel or soft, absorbent
cloth.
6. Clean the seats with a vinyl upholstery cleaner to keep the covers pliable and
glossy.
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10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement: 2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)Transmission oil:Recommended brand:YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Quantity:
1.50 L (1.59 US qt, 1.32 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.31 L (0.33 US qt, 0.28 Imp.qt)
Radiator (including all routes): 3.75 L (3.96 US qt, 3.30 Imp.qt)Air filter:Air filter element:
Wet element
Secondary air filter element: Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity: 34.0 L (8.98 US gal, 7.48 Imp.gal)Fuel injection:Throttle body:
ID mark: 2HC1 00
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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10-3
10
Spark plug (s):Manufacturer/model:NGK/CR9EB
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction system:Spur gear
Primary reduction ratio: 88/53 (1.660)
Secondary reduction system:
Shaft drive
Secondary reduction ratio: 41/22 × 33/9 (6.833)
Transmission type: Constant mesh 5-speed forward, 1-speed reverse
Operation:
Right hand operation
Reverse gear: 37/15 (2.467)
1st:35/17 (2.059)
2nd:
34/22 (1.545)
3rd: 31/26 (1.192)
4th: 25/26 (0.962) 5th:
25/31 (0.806)
Chassis:Frame type:
Steel tube frame
Caster angle: 6.80 °
Trail: 33.7 mm (1.33 in)Front tire:Type:Tubeless
Size: 27 x 9.00R-14NHS
Manufacturer/model:
MAXXIS/MU09Rear tire:Type:Tubeless
Size:
27 x 11.00R-14NHS
Manufacturer/model: MAXXIS/MU10Loading:Maximum loading limit:
317.0 kg (699 lb)
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12-3
12
Tires, Pre-operation check ............................................ 5-8
Transmission oil ........................................................... 8-26
Transmission, Pre-operation check ............................... 5-6
Troubleshooting ........................................................... 8-64
Troubleshooting charts ................................................ 8-66UUpper and lower arm pivot, lubrication ....................... 8-52VValve clearance ............................................................ 8-44
Vehicle identification number ...................................... 11-1WWheel installation ......................................................... 8-56
Wheel removal ............................................................. 8-54
U2HC7ME0.book Page 3 Tuesday, April 19, 2016 10:33 AM