EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-9
Light switch ........................................ 4-19
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-20
Accelerator pedal ............................... 4-20
Brake pedal ........................................ 4-21
Parking brake lever............................. 4-21 YCC-S system.................................... 4-22
Drive select lever and shift paddle ..... 4-23
Fuel tank cap...................................... 4-24
Doors .................................................. 4-25
Seats .................................................. 4-25
Adjusting the driver seat position....... 4-27
Adjusting the steering wheel
position ............................................. 4-27
Seat belts ........................................... 4-28
Glove compartment ........................... 4-28
Storage compartments ...................... 4-29
Cup holders ........................................ 4-31
Cargo bed .......................................... 4-32
Flag pole bracket ............................... 4-33
Adjusting the front shock absorber assemblies ....................................... 4-33
Adjusting the rear shock absorber
assemblies ....................................... 4-43
Auxiliary DC jack ................................ 4-54
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3UB577AE0.book Page 1 Wednesday, June 8, 2016 9:35 AM
Fuel ....................................................... 5-3
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Drive select lever and shift paddles ..... 5-7
YCC-S clutch ....................................... 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Shifting and reverse driving.................. 6-3
Launch system operation ..................... 6-7
Selecting the drive mode ..................... 6-9 Parking ................................................6-11
Loading ...............................................6-11
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-10
Engine oil and oil filter.........................8-15
Transmission oil ..................................8-26
Final gear oil .......................................8-29
Differential gear oil ..............................8-31
Coolant ...............................................8-33
Axle boots ...........................................8-35
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Checking the spark plugs .................. 8-35
Air filter maintenance.......................... 8-37
Cleaning the air filter case check hoses ................................................ 8-41
Cleaning the spark arrester ................ 8-42
Valve clearance .................................. 8-44
Brakes ................................................ 8-44
Checking the front and rear brake
pads.................................................. 8-44
Checking the parking brake pads ...... 8-45
Checking the brake and YCC-S clutch fluid levels .............................. 8-45
Brake and YCC-S clutch fluid replacement...................................... 8-47
YCC-S clutch ..................................... 8-47
Checking the brake pedal .................. 8-48
Checking the accelerator pedal ......... 8-48
Parking brake lever free play adjustment........................................ 8-49
Brake light switch ............................... 8-50
Cable inspection and lubrication........ 8-50
Pedal lubrication................................. 8-51
Checking the stabilizer bushes .......... 8-51 Upper and lower arm pivot
lubrication (left and right) ..................8-52
Rear knuckle upper and lower pivot lubrication (left and right) ..................8-53
Drive shaft universal joint
lubrication .........................................8-53
Steering shaft lubrication....................8-53
Wheel removal ....................................8-54
Checking and tightening the bead lock (YXZ10YESH) ............................8-54
Tire replacement .................................8-55
Wheel installation................................8-56
Battery ................................................8-56
Jump-starting .....................................8-59
Fuse replacement ...............................8-61
Headlights...........................................8-63
Headlight beam adjustment ...............8-63
Tail/brake light ....................................8-64
Troubleshooting ..................................8-64
Troubleshooting charts .......................8-66
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
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4
EBU31266Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
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4
TIPYCC-S system error codes are displayed
only when the engine is stopped.
If the display indicates an error code, note
the code number and have a Yamaha deal-
er check the vehicle. NOTICEECB00812If the multi-function display indicates an
error code, the vehicle should be checked
as soon as possible in order to avoid en-
gine damage.
EBU35471Light switch “ / / ”Set the switch to “ ” to turn on the low
beam and the taillight.
Set the switch to “ ” to turn on the high
beam and the taillight.
Set the switch to “ ” to turn off the head-
lights and taillight.NOTICEECB02061Do not use the headlights with the engine
turned off for an extended period of time.
The battery may discharge to the point1. Light switch “ / / ”
L
H
1
L
HLH
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4
Do not deform or damage the cylinders
in any way. Cylinder damage will result in
poor damping performance.
Do not dispose of a damaged or worn
out shock absorber assembly yourself.
Take the shock absorber assembly to a
Yamaha dealer for any service. EBU35052Auxiliary DC jackThe auxiliary DC jack is located at the left side
of the glove compartment. The auxiliary DC
jack can be used for suitable work lights, ra-
dios, etc. The auxiliary DC jack should only be
used when the engine is running and the
lights are turned off.NOTICEECB02250 Do not use accessories requiring more
than the stated maximum capacity. Do-
ing so may overload the circuit and cau-
se the fuse to blow.
If accessories are used without the en-
gine running, the battery may discharge.
Do not use an automotive cigarette light-
er or other accessories with a plug that
gets hot, because the jack can be dam-
aged.
1. Set the light switch to “ ” (off).
2. Turn the accessory off.
3. Start the engine. (See page 6-2.)
4. Open the auxiliary DC jack cap, and then
insert the accessory power plug into the
jack.
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5
Drivetrain• Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-6, 8-26,
8-29, 8-31
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-33
Accelerator pedal • Check free play and for proper operation. 5-6
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Drive select lever and
shift paddles • Check for proper operation. 5-7
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary. 5-8, 8-63, 8-63
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-54, 8-56
Axle boots • Check for damage. 8-35
ITEM ROUTINE PAGE
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WARNING
EWB02522Gasoline and gasoline vapors are ex-
tremely flammable. To avoid fires and ex-
plosions and to reduce the risk of injury
when refueling, follow these instructions. 1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-
cle.
Never refuel while smoking, or while in
the vicinity of sparks, open flames, or
other sources of ignition such as the pilot
lights of water heaters and clothes dry-
ers.
2. Do not overfill the fuel tank. Because fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill
out of the fuel tank.
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed se-
curely.
WARNING
EWB02532Gasoline is poisonous and can cause inju-
ry or death. Handle gasoline with care.
Never siphon gasoline by mouth. If you
should swallow some gasoline or inhale a
lot of gasoline vapor, or get some gasoline
in your eyes, see your doctor immediately.
If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes. Your Yamaha engine has been designed to
use regular unleaded gasoline with a research
octane number of 91 or higher (95 or higher
for Europe). If knocking or pinging occurs,
use a different brand of gasoline or premium
unleaded gasoline. Unleaded fuel will give
you longer spark plug life and reduced main-
tenance cost.
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