Page 6 of 218

EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-9
Light switch ........................................ 4-19
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-20
Accelerator pedal ............................... 4-20
Brake pedal ........................................ 4-21
Parking brake lever............................. 4-21 YCC-S system.................................... 4-22
Drive select lever and shift paddle ..... 4-23
Fuel tank cap...................................... 4-24
Doors .................................................. 4-25
Seats .................................................. 4-25
Adjusting the driver seat position....... 4-27
Adjusting the steering wheel
position ............................................. 4-27
Seat belts ........................................... 4-28
Glove compartment ........................... 4-28
Storage compartments ...................... 4-29
Cup holders ........................................ 4-31
Cargo bed .......................................... 4-32
Flag pole bracket ............................... 4-33
Adjusting the front shock absorber assemblies ....................................... 4-33
Adjusting the rear shock absorber
assemblies ....................................... 4-43
Auxiliary DC jack ................................ 4-54
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3UB577AE0.book Page 1 Wednesday, June 8, 2016 9:35 AM
Page 8 of 218

Checking the spark plugs .................. 8-35
Air filter maintenance.......................... 8-37
Cleaning the air filter case check hoses ................................................ 8-41
Cleaning the spark arrester ................ 8-42
Valve clearance .................................. 8-44
Brakes ................................................ 8-44
Checking the front and rear brake
pads.................................................. 8-44
Checking the parking brake pads ...... 8-45
Checking the brake and YCC-S clutch fluid levels .............................. 8-45
Brake and YCC-S clutch fluid replacement...................................... 8-47
YCC-S clutch ..................................... 8-47
Checking the brake pedal .................. 8-48
Checking the accelerator pedal ......... 8-48
Parking brake lever free play adjustment........................................ 8-49
Brake light switch ............................... 8-50
Cable inspection and lubrication........ 8-50
Pedal lubrication................................. 8-51
Checking the stabilizer bushes .......... 8-51 Upper and lower arm pivot
lubrication (left and right) ..................8-52
Rear knuckle upper and lower pivot lubrication (left and right) ..................8-53
Drive shaft universal joint
lubrication .........................................8-53
Steering shaft lubrication....................8-53
Wheel removal ....................................8-54
Checking and tightening the bead lock (YXZ10YESH) ............................8-54
Tire replacement .................................8-55
Wheel installation................................8-56
Battery ................................................8-56
Jump-starting .....................................8-59
Fuse replacement ...............................8-61
Headlights...........................................8-63
Headlight beam adjustment ...............8-63
Tail/brake light ....................................8-64
Troubleshooting ..................................8-64
Troubleshooting charts .......................8-66
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
UB577AE0.book Page 3 Wednesday, June 8, 2016 9:35 AM
Page 36 of 218
3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
10
1178
9
1. Front shock absorber
2. Brake fluid reservoir
3. YCC-S clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Muffler
9. Exhaust pipe
10.Engine 11.TransmissionUB577AE0.book Page 1 Wednesday, June 8, 2016 9:35 AM
Page 38 of 218
3-3
3
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
36
7
8
1
2
4
5
13
11
9,10
14 12
1. Steering wheel
2. Shift paddle “ ”
3. Multi-function meter unit
4. Shift paddle “ ”
5. Main switch
6. Drive select lever
7. Parking brake lever
8. Passenger handhold
9. Helmet indicator light
10.Seat belt indicator light
11.Light switch
12.On-Command drive knob
13.Accelerator pedal
14.Brake pedal
UB577AE0.book Page 3 Wednesday, June 8, 2016 9:35 AM
Page 40 of 218
4-2
4
EBU31266Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
UB577AE0.book Page 2 Wednesday, June 8, 2016 9:35 AM
Page 41 of 218

4-3
4
EBU34910Parking brake indicator light “(P)”
This indicator light comes on when the park-
ing brake is applied.EBU36450High beam indicator light “ ”
This indicator light comes on when the high
beam of the headlight is switched on.EBU35850Differential gear lock indicator light “DIFF
LOCK”
This indicator light comes on when the front
differential gear is locked.EBU34921Drivetrain icon “ / ”
The drivetrain icon indicates what type of
drive mode is currently selected. When 2WD
is selected, the icon will turn off. When 4WD
is selected, “ ” is displayed. And when 4WD
with differential lock is selected “ ” is dis-
played.
TIP See pages 4-20 and 6-9 for more informa-
tion on selecting the drive mode.
Due to the synchronizing mechanism in the
differential gear case, the drivetrain icon
may not come on until the vehicle starts
moving.
When the On-Command drive knob is set
to “DIFF LOCK” or “4WD”, the drivetrain
icon and the differential gear lock indicator
light will flash until the differential gear is
completely locked or unlocked. If the icon
and the indicator light continue to flash, the
differential is not completely locked or un-
locked. In this case, start moving slowly
and/or turn the steering wheel back and
forth to help the differential to lock or un-
lock.
UB577AE0.book Page 3 Wednesday, June 8, 2016 9:35 AM
Page 46 of 218

4-8
4
clutch may stay engaged, so a shuddering
sensation may be felt when you come to a
stop. Stop the vehicle on level ground safely
off the main trail, and have the YCC-S system
serviced by a Yamaha dealer before further
operation.TIPIf shifting into neutral is impossible using the
shift paddles and drive select lever, proceed
as follows if it is necessary to move the vehi-
cle after it has stopped. 1. Turn the key to “ ” (off).
2. Remove panel B (page 8-10).
3. While rocking the vehicle back and forth, push the shift rod and shift arm pivot
downward (or upward if the transmission
was in reverse) until the transmission is in
neutral.
WARNING
EWB04171Turn the key to “ ” (off) before attempt-
ing to manipulate the shift rod. Other-
wise, the shift actuator may operate
unexpectedly and cause injury.
Do not shift the transmission into neutral
if the vehicle is stopped on an incline un-
less the parking brake is applied or vehi-
cle movement is secured by other
means. Otherwise, when the transmis-1. Shift arm pivot
2. Shift rod
3. Neutral position
1
2
3
5 5
4
3
2
1
N
R 5
4
3
2
1
N
R
UB577AE0.book Page 8 Wednesday, June 8, 2016 9:35 AM
Page 59 of 218
4-21
4
EBU31420Brake pedalPress the brake pedal to slow or stop the ve-
hicle.
EBU35640Parking brake leverThe parking brake lever is located at the right
side of the driver’s seat. Setting the parking
brake lever will help keep the vehicle from
moving while parked.
To set the parking brake, pull the lever up-
ward firmly.
To release the parking brake, pull slightly up-
ward on the lever, press the release button,
and then push the lever all the way down.
1. Accelerator pedal
1
1. Brake pedal
1
UB577AE0.book Page 21 Wednesday, June 8, 2016 9:35 AM