8-38
8
TIPService the air filters more frequently when
operating in wet or dusy environments. Whenever air filter maintenance is performed:
check the air inlet for obstructions and the
air filter case for dirt and foreign matter.
check the air filter case check hoses for dirt
or water and clean as necessary.
check the air filter cas e joints and the rub-
ber joints to and from the throttle body for
proper fit and sealing.
tighten all fittings securely to avoid the pos-
sibility of unfiltered air entering the engine.NOTICEECB02270Never operate the engine with the air filter
element removed. Doing so would allow
unfiltered air to enter, causing rapid en-
gine wear and possible engine damage. Additionally, the fuel injection system
would be affected, resulting in poor engine
performance and possible overheating.
Clean the primary air filter as follows.
1. Remove panel C (page 8-10).
2. Remove the air filter case cover by turn- ing the air filter case cover lock counter-
clockwise.TIPMake sure that the match mark on the cover
lock is aligned with the open match mark on
the air filter case cover.
UB577AE0.book Page 38 Wednesday, June 8, 2016 9:35 AM
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8
TIPThe brake and YCC-S clutch fluid reser-
voirs are located under the hood (page
8-10).
For an accurate reading, make sure the ve-
hicle is parked on a level surface.
WARNING
EWB04160Improper maintenance can result in loss of
braking ability or YCC-S clutch operation.
Observe these precautions:
Insufficient brake or YCC-S clutch fluid
may allow air to enter the brake or
YCC-S clutch system, reducing braking
or YCC-S clutch performance.
Clean the filler caps before removing.
Use only DOT 4 brake fluid from a sealed
container.
Use only the specified brake fluid; other-
wise, the rubber seals may deteriorate,
causing leakage.
Refill with the same type of brake fluid.
Adding a brake fluid other than DOT 4
may result in a harmful chemical reac-
tion.
1. Brake fluid reservoir
2. YCC-S clutch fluid reservoir
3. Minimum level markSpecified fluid for brake and YCC-S clutch
systems:
DOT 4 brake fluid
3
3 12
UB577AE0.book Page 46 Wednesday, June 8, 2016 9:35 AM
8-47
8
Be careful that water or dust does not
enter the brake or YCC-S clutch fluid
reservoir when refilling. Water will signif-
icantly lower the boiling point of the fluid
and may result in vapor lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system l eakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low YCC-S
clutch fluid level may indicate YCC-S clutch
system leakage; therefore, be sure to check
the YCC-S clutch system for leakage. If the
brake or YCC-S clutch fluid level goes down suddenly, have a Yamaha dealer check and
repair the vehicle before any further opera-
tion.
EBU36550Brake and YCC-S clutch fluid replace-
mentComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
Replace the brake and YCC-S clutch hoses
every four years.EBU36540YCC-S clutchThis model is equipped with a hydraulic
clutch, therefore, it is necessary to check the
YCC-S clutch fluid level and check the hy-
draulic system for leakage before each drive.
If the YCC-S clutch plates wear out, shifting
becomes rough or clutch slippage will occur,
UB577AE0.book Page 47 Wednesday, June 8, 2016 9:35 AM
8-51
8
Lubricate the cable ends. If the cables do not
operate smoothly, ask a Yamaha dealer to re-
place them.EBU36760Pedal lubricationThe pivoting parts of the brake and accelera-
tor pedals should be lubricated periodically to
prevent rust and ensure smooth operation.
EBU32582Checking the stabilizer bushesThe stabilizer bushes must be checked for
cracks or damage at the intervals specified in
the periodic maintenance and lubrication
chart.
Have a Yamaha dealer replace the stabilizer
bushes if necessary.
Front
Recommended lubricant: Yamalube LubezAll (synthetic lubricant
spray with PTFE)
Recommended lubricant:Lithium-soap-based grease
UB577AE0.book Page 51 Wednesday, June 8, 2016 9:35 AM
8-54
8
EBU32610Wheel removal1. Loosen the wheel nuts.
2. Elevate the vehicle and place a suitablestand under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
EBU35832Checking and tightening the bead lock
(YXZ10YESH)Check the bead lock at the intervals specified
in the general maintenance and lubrication
chart and whenever the tires have been re-
placed.1. Wheel nut
1 1
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12-1
12
INDEX
AAccelerator pedal ......................................................... 4-20
Accelerator pedal, checking ........................................ 8-48
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter ......................................................................... 8-37
Air filter case hoses, cleaning ...................................... 8-41
Auxiliary DC jack .......................................................... 4-54
Axle boots .................................................................... 8-35BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-56
Bead lock, checking and tightening (YXZ10YESH) ..... 8-54
Brake and YCC-S clutch fluid levels, checking ........... 8-45
Brake fluid, replacing ................................................... 8-47
Brake light switch ........................................................ 8-50
Brake pedal .................................................................. 4-21
Brake pedal, checking ................................................. 8-48
Brakes, Periodic maintenance ..................................... 8-44
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-50
Cargo bed .................................................................... 4-32
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-33
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-31
DDifferential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-31
Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-25
Drive mode, selecting .................................................... 6-9
Driver seat position ...................................................... 4-27
Drive select lever and shift paddles, Pre-operation check ........................................................................... 5-7
Drive shaft universal joint, lubrication .......................... 8-53
Drivetrain icon ................................................................ 4-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-15
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-29
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Flag pole bracket ......................................................... 4-33
Front and rear brake pads, checking .......................... 8-44
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-24
Fuse, replacing ............................................................ 8-61GGlove compartment ..................................................... 4-28HHalf clutch indicator light ............................................... 4-6
Headlight beam, adjusting ........................................... 8-63
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12-2
12
Headlights .................................................................... 8-63
Helmet indicator light .....................................................4-9
High beam indicator light ............................................... 4-3
Hood ............................................................................ 8-10IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8JJump-starting ............................................................... 8-59LLabel locations ............................................................... 1-1
Launch system indicator light ........................................ 4-6
Launch system operation ............................................... 6-7
Light switch .................................................................. 4-19
Loading ........................................................................6-11MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Model label ................................................................... 11-1
Multi-function meter unit ................................................ 4-9NNeutral indicator light .....................................................4-2OOn-Command drive knob ............................................ 4-20
Owner’s manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-10
Parking ......................................................................... 6-11 Parking brake indicator light .......................................... 4-3
Parking brake lever ...................................................... 4-21
Parking brake lever free play, adjusting ....................... 8-49
Parking brake pads, checking ..................................... 8-45
Passenger handhold, Pre-operation check ................... 5-7
Pedal, lubrication ......................................................... 8-51
RRear knuckle upper and lower pivot, lubrication ......... 8-53
Reverse indicator light ................................................... 4-2SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-9
Seat belts ..................................................................... 4-28
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-25
Shifting and reverse driving ........................................... 6-3
Shifting, drive select lever and shift paddle ................. 4-23
Shift timing indicator light .............................................. 4-4
Shock absorber assemblies, adjusting the front ......... 4-33
Shock absorber assemblies, adjusting the rear ........... 4-43
Spark arrester, cleaning ............................................... 8-42
Spark plugs, checking ................................................. 8-35
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-51
Starting the engine ......................................................... 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-53
Steering wheel position ................................................ 4-27
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-29TTail/brake light ............................................................. 8-64
UB577AE0.book Page 2 Wednesday, June 8, 2016 9:35 AM