2017 YAMAHA XT1200ZE catalytic converter

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-4
Cruise control system .....................3-7
Multi-function meter unit ...............3-10
D-mode (drive mode) ....................3-22
Handlebar switches.......................3-23
Clutch lever ...................................3-24
Shift pedal .....................................3-25
Brake lever ....................................3-25
Brake pedal ...................................3-26
ABS ...............................................3-27
Traction control system.................3-28
Fuel tank cap.................................3-30
Fuel................................................3-30
Fuel tank overflow hose ................3-32
Catalytic converter ........................3-32
Rider seat ......................................3-33
Adjusting the rider seat height ......3-34
Windshield.....................................3-36
Adjusting the front and rear suspension.................................3-37
Carriers..........................................3-41
Luggage strap holders ..................3-42
Sidestand ......................................3-43
Ignition circuit cut-off system........3-43
Auxiliary DC jack ...........................3-45
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel consumption ................................5-4 Engine break-in ............................... 5-4
Parking ............................................ 5-5
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing
cowlings ...................................... 6-7
Checking the spark plugs ............... 6-9
Canister......................................... 6-10
Engine oil and oil filter cartridge ... 6-10
Final gear oil.................................. 6-14
Coolant ......................................... 6-16
Air filter element ............................ 6-17
Checking the engine idling speed......................................... 6-18
Checking the throttle grip free play ............................................ 6-18
Valve clearance ............................. 6-19
Tires .............................................. 6-19
Spoke wheels ............................... 6-22
Clutch lever ................................... 6-22
Checking the brake lever free
play ............................................ 6-23
Brake light switches ...................... 6-23
Checking the front and rear brake
pads........................................... 6-24
Checking the brake fluid level....... 6-25
Changing the brake and clutch
fluids .......................................... 6-26
Checking and lubricating the
throttle grip and cable ............... 6-26
Checking and lubricating the brake and shift pedals ............... 6-27
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the
centerstand and sidestand ........ 6-28
Lubricating the swingarm pivots... 6-28
Checking the front fork ................. 6-29
Checking the steering ................... 6-29
Checking the wheel bearings ....... 6-30
UBP9E0E0.book Page 1 Wedne sday, February 8, 2017 8:34 AM

Instrument and control functions
3-32
3
EAU79161
Fuel tank overflow hose
TIP
See page 6-10 for breather hose infor-
mation.
Before operating the motorcycle:
 Check the fuel tank overflow hose
connection.
 Check the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
 Make sure that the end of the fuel
tank overflow hose is not blocked,
and clean it if necessary.
 Make sure that the fuel tank over-
flow hose is positioned outside of
the cowling.
EAU13434
Catalytic converter
This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazar d or
b urns:
 Do not park the vehicle near
possi ble fire hazar ds such as
g rass or other materials that
easily burn.
 Park the vehicle in a place
where ped estrians or child ren
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has coole d down before
d oin g any maintenance work.
 Do not allow the eng ine to idle
more than a few minutes. Lon g
i d lin g can cause a b uild-up of
heat.
NOTICE
ECA10702
Use only unlea ded g asoline. The use
of lead ed g asoline will cause unre-
paira ble damag e to the catalytic
converter.
1. Fuel tank overflow hose
1
UBP9E0E0.book Page 32 Wednesday, February 8, 2017 8:34 AM

10-1
10
Index
A
ABS ...................................................... 3-27
ABS warning light ................................... 3-5
Air filter element ................................... 6-17
Auxiliary DC jack .................................. 3-45
Auxiliary light bulb, replacing ............... 6-35
B
Battery .................................................. 6-30
Brake and clutch fluids, changing ........ 6-26
Brake and clutch levers, checking
and lubricating ................................... 6-27
Brake and shift pedals, checking
and lubricating ................................... 6-27
Brake fluid level, checking ................... 6-25
Brake lever ........................................... 3-25
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-23
Brake pedal .......................................... 3-26
C
Canister ................................................ 6-10
Care ........................................................ 7-1
Carriers ................................................. 3-41
Catalytic converter ............................... 3-32
Centerstand and sidestand, checking and lubricating ................................... 6-28
Clutch lever ................................. 3-24, 6-22
Coolant ................................................. 6-16
Cowlings, removing and installing ......... 6-7
Cruise control indicator lights ................ 3-4
Cruise control switches ........................ 3-24
Cruise control system ............................ 3-7
D
Data recording, vehicle .......................... 9-3
Diagnostic connector ............................. 9-2
Dimmer/Pass switch ............................ 3-23
D-mode (drive mode) ........................... 3-22
E
Electronically adjustable suspension system warning light ............................ 3-5
Engine break-in ...................................... 5-4
Engine idling speed, checking ............. 6-18
Engine oil and oil filter cartridge ........... 6-10
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-5
F
Final gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-24
Front fork, checking ............................. 6-29
Fuel....................................................... 3-30
Fuel consumption, tips for reducing ...... 5-4 Fuel tank cap ........................................ 3-30
Fuel tank overflow hose ........................ 3-32
Fuses, replacing.................................... 6-32
H
Handlebar switches .............................. 3-23
Hazard switch ....................................... 3-23
Headlight bulb, replacing ...................... 6-33
High beam indicator light........................ 3-4
Horn switch........................................... 3-23
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-43
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
L
License plate light bulb, replacing ........ 6-38
Luggage strap holders .......................... 3-42
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Menu switch ......................................... 3-24
Model label ............................................. 9-1
Multi-function meter unit ...................... 3-10
N
Neutral indicator light.............................. 3-4
O
Oil level warning light .............................. 3-4
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
R
Rider seat.............................................. 3-33
Rider seat height, adjusting .................. 3-34
S
Safety information................................... 1-1
Select switch ........................................ 3-24
Shifting .................................................... 5-3
Shift pedal............................................. 3-25
Sidestand .............................................. 3-43
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-29
Stop/Run/Start switch .......................... 3-23
Storage ................................................... 7-4
UBP9E0E0.book Page 1 Wedne sday, February 8, 2017 8:34 AM