2017 YAMAHA VIKING engine

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5. Insert the dipstick completely into the oilfiller hole, and then remove it again to
check the oil level.TIPThe engine oil should be between the mini-
mum and maximum level marks.
6. If the engine oil is at or below the mini-mum level mark, remove the right rear
panel by removing the quick fastener
screws and bolts, and then add sufficient
oil of the recommended type to raise it to
the correct level.
1. Engine oil dipstick
1
1. Maximum level mark
2. Minimum level mark
3. Oil filler hole1
2
3
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7. Insert the dipstick completely into the oilfiller hole, and then install the right rear
panel by installing the bolts and the quick
fastener screws.
8. Lower the cargo bed.
To change the engine oil (with or without
oil filter cartridge replacement) 1. Park the vehicle on a level surface.
2. Start the engine, warm it up for several
minutes, and then turn it off. 3. Lift the cargo bed up. (See page 4-22 for
cargo bed lifting and lowering proce-
dures.)
4. Remove the right rear panel by removing the quick fastener screws and bolts.
5. Place an oil pan under the engine to col- lect the used oil, and then remove the
dipstick.
6. Remove the engine oil drain bolt and its gasket to drain the oil from the crank-
case.1. Right rear panel
2. Quick fastener screw
3. Bolt
1
2
3
1. Right rear panel
2. Quick fastener screw
3. Bolt
1
2
3
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TIPSkip steps 7–9 if the oil filter cartridge is not
being replaced. 7. Remove the oil filter cartridge with an oilfilter wrench. Make sure that the O-ring is
removed together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.
TIPAn oil filter wrench is available from a Yamaha
dealer. 8. Apply a light coat of clean engine oil tothe O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
1. Engine oil drain bolt
2. Gasket
1 2
1. Oil filter cartridge
2. Oil filter wrench
2
1
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9. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to the
specified torque with a torque wrench. 10. Install the engine oil drain bolt and its new
gasket, and then tighten the bolt to the
specified torque.
11. Refill with the specified amount of recom- mended engine oil, and then insert the
dipstick completely into the oil filler hole.1. O-ringTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
1
1. Torque wrenchTightening torque:Engine oil drain bolt:30 Nm (3.0 m·kgf, 22 ft·lbf)
1
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TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB00301In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher. 
Make sure that no foreign material en-
ters the crankcase.
12. Start the engine, and then let it idle for
several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
13. Turn the engine off, wait at least 10 minu-
tes, and then check the oil level and cor-
rect it if necessary.
14. Install the right rear panel by installing the
bolts and the quick fastener screws.
15. Lower the cargo bed.EBU36050Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
Checking the final gear oil level 1. Park the vehicle on a level surface.
Recommended engine oil: See page 10-1.
Oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
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6. Check the oil filler bolt gasket for dam-age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.EBU32990CoolantThe coolant level should be checked before
each ride.
Checking the coolant level
1. Park the vehicle on a level surface.
2. Check the coolant level in the coolant reservoir when the engine is cold as the
coolant level varies with engine tempera-
ture.
TIPThe coolant should be between the minimum
and maximum level marks. 3. If the coolant is at or below the minimumlevel mark, remove the coolant reservoir
cap, add coolant to the maximum level
mark, install the reservoir cap.
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
123
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Inspection
The spark plug is an important engine com-
ponent and is easy to inspect. The condition
of the spark plug can indicate the condition of
the engine.
The ideal color of the porcelain insulator
around the center electrode is a medium-to-
light tan for a vehicle that is being ridden nor-
mally.
You should periodically remove and inspect
the spark plug because heat and deposits will
cause the spark plug to slowly break down
and erode. If electrode erosion becomes ex-
cessive, or if carbon and other deposits are
excessive, you should replace the spark plug
with the specified plug.
Measure the spark plug gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.Installation
1. Clean the surface of the spark plug gas- ket and its mating surface, and then wipe
off any grime from the spark plug
threads.
2. Install the spark plug and tighten it to the
specified torque. If a torque wrench is not
available when you are installing the
spark plug, a good estimate of the cor-Specified spark plug:NGK/CPR7EA-9
1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
1
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rect torque is one-quarter to one-half turn
past finger tight. Have the spark plug
tightened to the specified torque as soon
as possible.
3. Install the spark plug cap.
4. Lower the cargo bed.
EBU34811Cleaning the air filter elementThe air filter element should be cleaned every
20–40 hours. It should be cleaned and lubri-
cated more often if the vehicle is operated in
extremely dusty areas. Each time air filter ele-
ment maintenance is performed, check the air
inlet to the air filter case for obstructions. Check the air filter element rubber joint to the
throttle body and manifold fittings for an air-
tight seal. Tighten all fittings securely to avoid
the possibility of unfiltered air entering the en-
gine.
NOTICEECB02270Never operate the engine with the air filter
element removed. Doing so would allow
unfiltered air to enter, causing rapid en-
gine wear and possible engine damage.
Additionally, the fuel injection system
would be affected, resulting in poor engine
performance and possible overheating. 1. Remove the center passenger seat cush-
ion. (See page 4-15 for seat cushion re-
moval and installation procedures.)
2. Lift up the rubber damper, and then re- move the center passenger seat by re-
moving the bolts.
Tightening torque:Spark plug:13 Nm (1.3 m·kgf, 9.4 ft·lbf)
UB427BE0.book Page 25 Friday, February 5, 2016 2:14 PM