2017 YAMAHA VIKING coolant

8-6
8
EBU32112General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month 1 3 6 6 12
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Air filter element •Clean.
• Replace if necessary. Every 20–40 hours (more often in
wet or dusty areas)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Final gear oil/Dif-
ferential gear oil • Check oil level and for leakage.
√√√√√
• Change. √√
6 *Front brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
7 *Rear brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
UB427BE0.book Page 6 Friday, February 5, 2016 2:14 PM

8-21
8
6. Check the oil filler bolt gasket for dam-age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.EBU32990CoolantThe coolant level should be checked before
each ride.
Checking the coolant level
1. Park the vehicle on a level surface.
2. Check the coolant level in the coolant reservoir when the engine is cold as the
coolant level varies with engine tempera-
ture.
TIPThe coolant should be between the minimum
and maximum level marks. 3. If the coolant is at or below the minimumlevel mark, remove the coolant reservoir
cap, add coolant to the maximum level
mark, install the reservoir cap.
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
123
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8-22
8
Changing the coolant
The coolant must be changed by a Yamaha
dealer at the intervals specified in the periodic
maintenance and lubrication chart.
Adding water instead of coolant lowers the
antifreeze content of the coolant. If water is
used instead of coolant, have a Yamaha deal-
er check the antifreeze content of the coolant
as soon as possible.
The radiator fan is automatically switched on
or off according to the coolant temperature in
the radiator.NOTICEECB02260Mix antifreeze with distilled water only.
However, if distilled water is not available,
soft water may be used for refilling.
If your vehicle overheats, see page 8-57 for
instructions.EBU32400Axle bootsCheck the axle boots for holes or tears.
If any damage is found, have them replaced
by a Yamaha dealer.
Coolant reservoir capacity (up to the maxi-
mum level mark):0.28 L (0.30 US qt, 0.25 Imp.qt)
1. Front axle boot
1
1
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8-57
8
Engine overheating
Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not
cool when removing the radiator cap, hot fluid and steam could blow out under pressure
and burn you.
[EWB03460]
Place a thick rag over the cap and remove the cap slowly to allow any re-
maining pressure to escape.
TIPIf it is difficult to get the recommended coolant, tap water can be used temporarily, provided that
it is changed to the recommende d coolant as soon as possible. Wait until the
engine has cooled.
Check the coolant level in the
coolant reservoir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See TIP.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
UB427BE0.book Page 57 Friday, February 5, 2016 2:14 PM

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)Final gear oil:Type:SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.40 L (0.42 US qt, 0.35 Imp.qt)Differential gear oil:Type:SAE 80 API GL-4 Hypoid gear oil Quantity:
0.18 L (0.19 US qt, 0.16 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
Radiator (including all routes): 2.74 L (2.90 US qt, 2.41 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
36.7 L (9.69 US gal, 8.07 Imp.gal)Fuel injection:Throttle body:ID mark:1XD1 00Spark plug (s):Manufacturer/model:
NGK/CPR7EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, centrifugal automaticTransmission:Secondary reduction system:Shaft drive
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB427BE0.book Page 2 Friday, February 5, 2016 2:14 PM

10-5
10
Tail/brake light:12 V, 5.0/21.0 W × 2
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Park indicator light:
LED
High-range indicator light: LED
Low-range indicator light: LED
Differential gear lock indicator light:
LED
EPS warning light: LED
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 10.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse:
10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan motor fuse:
25.0 A
EBU33221For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
UB427BE0.book Page 5 Friday, February 5, 2016 2:14 PM

12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter case/duct check hose, cleaning ..................... 8-30
Air filter element, cleaning ............................................ 8-25
Auxiliary DC jack .......................................................... 4-24
Axle boots .................................................................... 8-22BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-42
Brake fluid level, checking ........................................... 8-34
Brake fluid, replacing ...................................................8-36
Brake light switch, adjusting ........................................ 8-38
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-38
Brake pedal, checking ................................................. 8-36
Brakes, Periodic maintenance ..................................... 8-33
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-38
Cargo bed .................................................................... 4-21
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-21
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4
Cup holders .................................................................. 4-20DDifferential gear oil, Periodic maintenance .................. 8-19Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever .......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-11
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-16
Final gear, Pre-operation check ..................................... 5-6
Fittings and fasteners, Pre-operation check .................. 5-7
Front and rear brake pads, checking ........................... 8-33
Front and rear shock absorber assemblies ................. 4-23
Fuel, Pre-operation check .............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................. 8-47GGlove compartment ..................................................... 4-18HHeadlight beam, adjusting ........................................... 8-52
Headlight bulb, replacing ............................................. 8-50
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UB427BE0.book Page 1 Friday, February 5, 2016 2:14 PM