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Periodic maintenance and adjustment
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1
2
3
4
5
678
9
10
11
12
EAU71030
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
EAU71051
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line Check fuel hoses for cracks or
damage.
Replace if necessary.
2 *Spark plugs Check condition.
Adjust gap and clean.
Replace.
3 *Valve clearance Check and adjust. Every 40000 km (24000 mi)
4 *Fuel injection Check engine idle speed.
Check and adjust synchronization.
5 *Exhaust system Check for leakage.
Tighten if necessary.
Replace gaskets if necessary.
6 *Evaporative
emission control
system Check control system for damage.
Replace if necessary.
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Periodic maintenance and adjustment
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2
3
4
5
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9
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12
7 *Air induction
system Check the air cut-off valve, reed
valve, and hose for damage.
Replace any damaged parts if necessary.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
BS2-9-E0.book 4 ページ 2016年9月8日 木曜日 午前11時0分
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Periodic maintenance and adjustment
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2
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10
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EAU71351
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Diagnostic system
check Perform dynamic inspection using
Yamaha diagnostic tool.
Check the error codes.
2 *Air filter element Replace. Every 40000 km (24000 mi)
3Clutch Check operation.
Adjust.
4 *Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary.
5 *Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary.
6 *Brake hoses Check for cracks or damage.
Replace. Every 4 years
7 *Brake fluid Change. Every 2 years
8 *Wheels Check runout and for damage.
Replace if necessary.
9 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
10 *Wheel bearings Check bearing for looseness or
damage.
11 *Swingarm pivot
bearings Check operation and for
excessive play.
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
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Periodic maintenance and adjustment
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2
3
4
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9
10
11
12
12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.
Moderately repack with lithium-soap-based grease.
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened.
15 Brake lever pivot
shaft Lubricate with silicone grease.
16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease.
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease.
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease.
19 Sidestand Check operation.
Lubricate with lithium-soap-based
grease.
20 *Sidestand switch Check operation and replace if
necessary.
21 *Front fork Check operation and for oil
leakage.
Replace if necessary.
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)BS2-9-E0.book 6 ページ 2016年9月8日 木曜日 午前11時0分
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Periodic maintenance and adjustment
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2
3
4
5
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9
10
11
12
23 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.
24 Engine oil Change (warm engine before
draining).
Check oil level and vehicle for oil leakage.
25 Engine oil filter
cartridge Replace.
26 *Cooling system Check coolant level and vehicle
for coolant leakage.
Change. Every 3 years
27 *Front and rear brake
switches Check operation.
28 *Moving parts and
cables Lubricate.
29 *Throttle grip
housing and cable Check operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing and cable.
30 *Lights, signals and
switches Check operation.
Adjust headlight beam.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
BS2-9-E0.book 7 ページ 2016年9月8日 木曜日 午前11時0分
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EAU72800
TIP
Air filter
This model’s air filter is equipped wi th a disposable oil-coated paper elemen t, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more fr equently when riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of t he brake master cylinders and calipers, and change the brake
fluid. Replace the brake hoses every four years and if cracked or damaged.
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EAU18773
Removing and installing
panelsThe panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAU76761
Panel A
To remove the panel1. Remove the bolt, washer and quick fasteners.
TIPThe quick fasteners are removed by
pushing in the center pin and then pull-ing the fastener out. 2. Pull the panel off as shown.
To install the panel
1. Place the panel in the original posi- tion.
2. Install the washer, bolt and quick fasteners.TIPThe quick fasteners are installed by
pushing out the center pin, inserting the
fastener into the panel, and then by
pushing the center pin flush with thefastener head.
1. Panel A
2. Panel B
1
2
1. Bolt
2. Washer
3. Panel A
4. Quick fastener1
4
2
3
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12 Panel B
To remove the panel
1. Remove the bolts and washers.
2. Pull the panel outward as shown.
To install the panel
Place the panel in the original position,
and then install the washers and bolts.
EAU19653
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced.
1. Bolt
2. Washer
1
2
1
2
1. Panel B
1
Specified spark plug:
NGK/CPR9EA9
BS2-9-E0.book 10 ページ 2016年9月8日 木曜日 午前11時0分