7-13INSPECTION AND MAINTENANCE
74LH0-74E
60D204
NOTE:
If your engine is equipped with the high
tension cord type ignition wiring and you
experience some firing problem of spark
plugs, such as, hard engine-starting, mis-
fire etc., the cause may be located not only
on spark plugs but also on deteriorated
ignition wirings (generally, used for more
than 80,000 km or five years). If spark plug
replacement does not solve the problem,
have the ignition wiring and other ignition
system inspected by your MARUTI
SUZUKI dealer.Gear OilManual Transaxle Oil / Auto Gear
Shift OilWhen adding gear oil, use gear oil with the
appropriate viscosity and grade.
We highly recommend you use:
"MARUTI SUZUKI GEAR OIL 75W-80" for
manual transaxle gear oil or Auto Gear
Shift Oil.
Gear Oil Level CheckManual transmission
74LHT0714
(1) Oil filler and level plug
(for Petrol engine model)
(2) Oil filler and level plug
(for diesel engine model)
To check the gear oil level, use the fol-
lowing procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
2) Remove the oil filler plug (1) or (2) .
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the oil filler plug hole (1) or (2)
until the oil level reaches the bottom of
the filler hole, then reinstall the plug.
Tightening torque for oil filler plug
(1) or (2)
21 Nm (2.1 kg-m, 15.2 lb-ft)
Gear Oil ChangeSince special procedures, materials and
tools are required, it is recommended that
you trust this job to your MARUTI SUZUKI
authorized dealer.
(1)
(2)
EXAMPLE
CAUTION
After driving the vehicle, the trans-
mission oil temperature may be high
enough to burn you. Wait until the oil
filler plug is cool enough to touch
with your bare hands before inspect-
ing transmission oil level.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
SUZUKI Bond No. “1216E” or “1217G”
Engine Coolant: 1, 2
7-15
INSPECTION AND MAINTENANCE
74LH0-74E
6) The handle of the A/T fluid dipstick is
colored red for easy identification.
Remove the dipstick, clean it and push
it back in until the cap seats. Then pull
out the dipstick.
7) 7) Check both sides of the dipstick, and
read the lowest level. The fluid level
should be between the two marks in the
“HOT” range on the dipstick.(1) FULL HOT
(2) LOW HOT
(3) The lowest point = Fluid level
8) Add just enough specified fluid through
the dipstick hole to fill the transaxle oil
to the proper level.
Changing Oil
Since special procedures, materials, and
tools are required to change the automatic
transaxle oil, it is recommended that you
trust this job to your authorized MARUTI
SUZUKI dealer.
Fuel Filter (Diesel Engine)
74LHT0703
The fuel filter works as a water sedimentor
as well.
Drain water according to the Periodic
Maintenance Schedule. To drain water:
1) Remove the battery. (Refer to “Battery”
in this section.)
2) Place a pan or ample rag under the fuel
filter drain nozzle.
3) Loosen the drain knob. The water will
be drained.
4) Tighten the drain knob when the water
changes to the diesel fuel.
5) Tighten the drain knob.
Tightening torque for drain knob
1.5 Nm (0.15 kg-m, 1.1 lb-ft)
NOTE:
Trust this job to be carried out at Maruti
Suzuki authorized dealer.
WA R N I N G
Be sure to depress the brake pedal
when moving the gearshift lever, or
the vehicle can move suddenly.
EXAMPLE
(1)(2) (3)(1)
(2)(3)
EXAMPLE
NOTICE
After checking or adding oil, be sure
to insert the dipstick securely.
Air Cleaner: 1, 2
Spark Plugs: 1, 2
7-16
INSPECTION AND MAINTENANCE
74LH0-74E
Brakes
Brake Fluid
68LM703
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake fluid
level is near the “MIN” line, fill it up to the
“MAX” line with Maruti Genuine Brake
Fluid (MGBF) or DOT 3.
We highly recommend to use “Maruti Gen-
uine Brake Fluid” (MGBF).NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.
Brake PedalCheck if the brake pedal stops at the regu-
lar height without “spongy” feeling when
you depress it. If not, have the brake sys-
tem inspected by your MARUTI SUZUKI
dealer. If you doubt the brake pedal for the
regular height, check it as follows:
54G108
WA R N I N G
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your MARUTI SUZUKI
dealer to inspect the brake system.
A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your MARUTI SUZUKI
dealer immediately.
Do not use any fluid other than
Maruti Genuine Brake Fluid (MGBF)
or DOT 3. Do not use reclaimed
fluid or fluid that has been stored in
old or open containers. It is essen-
tial that foreign particles and other
liquids are kept out of the brake
fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
WA R N I N G
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.
Spark Plugs: 1, 2
7-20
INSPECTION AND MAINTENANCE
74LH0-74E
Temporary Spare Tire (if equipped)Your vehicle comes equipped with the tem-
porary spare tire. It is only intended for
temporary emergency use, until the con-
ventional tire can be repaired or replaced.
The inflation pressure of the temporary
spare tire should be checked at least
monthly. At the same time, check that the
tire is stored securely. If it is not, tighten it.
Note that two or more temporary spare
tires should not be used on one vehicle
simultaneously.
BatteryPetrol
54G118
WA R N I N G
The temporary spare tire and wheel
are intended for temporary emergency
use only. Continuous use of this spare
can result in tire failure and loss of
control. Always observe these precau-
tions when using this spare: Your vehicle will handle differently
with this temporary spare.
Do not exceed 80 km/h speed (only
vehicle with 185/65R15 tire).
Replace this spare with a standard
tire and wheel as soon as possible.
Use of this spare will reduce
ground clearance.
Set the specified tire pressure indi-
cated on the tire information label
located on the driver’s door lock
pillar.
Do not use tire chains on the tem-
porary spare. If you must use tire
chains, rearrange the wheels so
standard tires and wheels are fitted
to the front axle.
The temporary spare tire has a
much shorter tread life than the
conventional tires on your vehicle.
Replace the tire as soon as the
tread wear indicator appears.
When replacing the temporary
spare tire, use a replacement tire
with the exact same size and con-
struction.
WA R N I N G
Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
When checking or servicing the
battery, disconnect the negative
cable. Be careful not to cause a
short circuit by allowing metal
objects to contact the battery posts
and the vehicle at the same time.
To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
in the “EMERGENCY SERVICE”
section of this manual if it is neces-
sary to jump start your vehicle.EXAMPLE-1
Clutch Pedal: 6
Tires: 6
8-5EMERGENCY SERVICE
74LH0-74E
Full Wheel Cover (if equipped)
60G309
Insert a piece of cloth between the spokes
of the wheel cover and try to pull the cover
outward (as shown in figure). Take out the
detached wheel cover from the wheel rim.
For installation first match the slot at the
wheel cover with the air filling nozzle of the
wheel. Apply equal pressure at the circum-
ference of the wheel cover to fix it in the
wheel rim.
74LHT0860
When installing the cover, make sure that it
is positioned so that it does not cover or
foul the air valve.
Jump Starting Instructions
When Jump Starting Your Vehicle,
Use the Following Procedure:1) Use only a 12-volt battery to jump start
your vehicle. Position the good 12-volt
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE
VEHICLES TOUCH. Set the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
EXAMPLEEXAMPLE
WA R N I N G
Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
When making jump lead connec-
tions, be certain that your hands
and the jump leads remain clear
from pulleys, belts, or fans.
Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by an
authorized MARUTI SUZUKI dealer.
To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order.
If you are in doubt, contact your
nearest MARUTI SUZUKI autho-
rized workshop.
NOTICE
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter and
high pressure fuel pump (diesel) Use
jump leads to start a vehicle with a
weak or flat battery.
11-2SPECIFICATIONS
74LH0-74E
ITEM: Engine
Type K12M (DOHC) D13A (DOHC)
Number of cylinders 4 4
Bore 73.0 mm 69.6 mm
Stroke 71.5 mm 82.0 mm
Piston displacement 1197 cm
3
1248 cm
3
Compression ratio 11.0:1 17.6±0.4:1
ITEM: Electrical
Standard spark plug Petrol NGK LKR6F-10
Battery Petrol 12V 34B20L
Diesel 12V DIN50LMF/DIN55LMF
Fuses See “INSPECTION AND MAINTENANCE” section.
Specifications: 1, 2, 5, 6, 7, 10, 11