7-5INSPECTION AND MAINTENANCE
74LH0-74E
9-2.
All rods and arms (Loose, damage, wear)
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10-1. Battery electrolyte (Level, leakage) I I I I I I I I I I
ELECTRICAL
10-2. Wiring harness connection (Loose, damage)
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Lightening system (Operation, stains, damage)
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10-4. Horn (Operation) I I I I I I I I I I
10-5.
System Voltage
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BODY
11-1.
All chassis bolts and nuts (Tighten)
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11-2. All latches, hinges and locks (Function)) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST12-1.
Operation of Brakes, gear shifting and speedometer
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12-2.
Body and chassis noise
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AIR CONDITIONER (If equipped)
13-1.
Check belt tension
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13-2. Tighten compressor mounting bolt
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13-3.
All hose joint (Check, tighten)
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13-4. Check functioning of Recirc flap I I I I I I I I I I
13-5.
Clean condenser with low pressure water
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13-6. Check belt for frayed edges I I I I I I I I I I
13-7.
Check all mounting bolts
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13-8. Air conditioner filter element (if equipped) I I I I R I I R I I
Interval: This interval should be judged by odometer reading
or months, whichever comes first.
FREE INSPECTION
PERIODIC MAINTENANCE AT COST
km (x1000)
1
5
10
20
30
40
50
60
70
80
months
1
6
12
24
36
48
60
72
84
96
Engine Oil and Filter: 1, 2
7-14
INSPECTION AND MAINTENANCE
74LH0-74E
Clutch Pedal
Cable Control Clutch (For Petrol
Engine Model)
54G274
Clutch pedal play “d”:
10 - 15 mm (0.4 - 0.6 in.)
Measure the clutch pedal play by moving
the clutch pedal with your hand and mea-
suring the distance it moves until you feel
slight resistance. The play in the clutch
pedal should be between the specified val-
ues. If the play is more or less than the
above, or clutch dragging is felt with the
pedal fully depressed, have the clutch
inspected by your MARUTI SUZUKI autho-
rized dealer.
Fluid Control Clutch (For Diesel
Engine Model)
68LM703
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your MARUTI SUZUKI dealer. If the clutch
fluid level is near the “MIN” line, fill it up to
the “MAX” line with Maruti Genuine Brake
Fluid (MGBF) or DOT 3.
We highly recommend to use “Maruti Gen-
uine Brake Fluid” (MGBF).
Automatic Transaxle (AT) Fluid
Specified Fluid
Use an automatic transaxle fluid SUZUKI
ATF 3317 or Mobil ATF 3309.
Fluid Level Check
You must check the fluid level with the
automatic transaxle fluid at normal operat-
ing temperature.
To check the fluid level:
1) To warm up the transaxle fluid, drive the
vehicle or idle the engine until the tem-
perature gauge indicates normal oper-
ating temperature.
2) Then drive for ten more minutes.NOTE:
Do not check the fluid level if you have just
driven the vehicle for a long time at high
speed, if you have driven in city traffic in
hot weather, or if the vehicle has been pull-
ing a trailer. Wait until the fluid cools down
(about 30 minutes), or the fluid level indi-
cation will not be correct.
3) Park your vehicle on level ground.
4) Apply the parking brake and then start
the engine in “P” (Park). Let it idle for
two minutes and keep it running during
the fluid level check.
5) With your foot on the brake pedal, move
the gearshift lever through each range,
pausing for about three seconds in
each range. Then move it back to the
“P” (Park) position.
EXAMPLE
NOTICE
Driving with too much or too little
fluid can damage the transaxle.
NOTICE
Be sure to use the specified auto-
matic transaxle fluid. Using auto-
matic transaxle fluid other than
SUZUKI ATF 3317 or Mobil ATF 3309
may damage the automatic transaxle
of your vehicle.
EXAMPLE
Windshield Washer Fluid: 3
Air Cleaner: 1, 2
7-16
INSPECTION AND MAINTENANCE
74LH0-74E
Brakes
Brake Fluid
68LM703
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake fluid
level is near the “MIN” line, fill it up to the
“MAX” line with Maruti Genuine Brake
Fluid (MGBF) or DOT 3.
We highly recommend to use “Maruti Gen-
uine Brake Fluid” (MGBF).NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.
Brake PedalCheck if the brake pedal stops at the regu-
lar height without “spongy” feeling when
you depress it. If not, have the brake sys-
tem inspected by your MARUTI SUZUKI
dealer. If you doubt the brake pedal for the
regular height, check it as follows:
54G108
WA R N I N G
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your MARUTI SUZUKI
dealer to inspect the brake system.
A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your MARUTI SUZUKI
dealer immediately.
Do not use any fluid other than
Maruti Genuine Brake Fluid (MGBF)
or DOT 3. Do not use reclaimed
fluid or fluid that has been stored in
old or open containers. It is essen-
tial that foreign particles and other
liquids are kept out of the brake
fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
WA R N I N G
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.
Spark Plugs: 1, 2
7-17INSPECTION AND MAINTENANCE
74LH0-74E
Pedal to floor carpet minimum dis-
tance “a”: 68 mm (2.7 in.)
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal
adjustment.
If the pedal to floor carpet distance as
measured above is less than the minimum
distance required, have your vehicle
inspected by your MARUTI SUZUKI
dealer.
NOTE:
When measuring the distance between the
brake pedal and floor carpet, be sure not to
include the floor mat or rubber on the floor
carpet in your measurement.
60G104S
Parking Brake
54G109
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 44 lbs)
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to thepoint of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your MARUTI SUZUKI
dealer.
Steering
68LM708
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
WA R N I N G
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your MARUTI SUZUKI
dealer.
Poor braking performance
Uneven braking (brakes not work-
ing uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
EXAMPLE
“c”
EXAMPLE
Fuel Filter (diesel engine):
Brakes: 6
7-22
INSPECTION AND MAINTENANCE
74LH0-74E
FusesYour vehicle has three types of fuses, as
described below:
Main fuse
The main fuse takes current directly from
the battery.
Primary fuses
These fuses are between the main fuse
and individual fuses, and are for electrical
load groups.
Individual fuses
These fuses are for individual electrical cir-
cuits.Fuses in the Engine Compartment
74LHT0715
(5)
(3) (4)
(2)(1)(5)
(4)
(3)
(2)(1) (6)
MAIN FUSE / PRIMARY FUSE
(1)
100 A
FL1 (GAS)
120 A
FL1 (DIESEL)
(2)
100 A
FL2
(3)
100 A
FL3
(4) 50 A FL4
(5) 80 A FL5
(6)
100 A
FL6 (DIESEL)
(7) 50 A Ignition switch -2
(8) 7.5 A ECM
(9) 15 A AT
(10) 20 A F/P (DIESEL)
(11) 10 A Air compressor
(7)
(8)(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)(17)
(18)
(20) (19)
(21)
(22)
(23)
(25) (24)
(26)
(27)(28)
(29)
(30)
(31)
(12) 15 A FI (PETROL)
(13) 30 A FI (DIESEL)
(14) 60 A Power steering
(15) 30 A Radiator fan
(16) 40 A ABS 1
(17) 30 A Blower fan
(18) 30 A Starting motor
(19) 30 A T/M Pump (AGS)
(20) 30 A Backup
(21) 10 A T/M (AGS)
(22) 15 A Head light (Left)
(23) 25 A ABS control module
(24) 15 A Head light (Right)
(25) 20 A Front fog light
(26) 7.5 A T/M 2 (AGS)
(27) 40 A Ignition switch
(28) 20 A INJ DRV (DIESEL)
(29) 10 A FI 2 (DIESEL)
(30)
7-24
INSPECTION AND MAINTENANCE
74LH0-74E
81A283
Bulb Replacement
(16) – Blank
(17) 15 A Horn
(18) 10 A Stop light
(19) 10 A Air bag
(20) 10 A Back-up light
(21) 15 A Rear wiper / Washer
(22) 25 A Front wiper
(23) 7.5 A Dome light
(24) – Blank
(25) 7.5 A RR fog lamp
(26) – Blank
(27) 7.5 A Ignition-1 signal
(28) 15 A Radio 2
(29) – Blank
(30) 15 A Radio
(31) 10 A Tail lamp
(32) 20 A D/L
(33) – Blank
(34) 10 A Meter
(35) 7.5 A Ignition-2 signal
(36) – Blank
WA R N I N G
Always be sure to replace a blown
fuse with a fuse of the correct amper-
age. Never use a substitute such as
aluminum foil or wire to replace a
blown fuse. If you replace a fuse and
the new one blows in a short period
of time, you may have a major electri-
cal problem. Have your vehicle
inspected immediately by your MAR-
UTI SUZUKI dealer.
OK
BLOWN
WA R N I N G
Light bulbs can be hot enough to
burn your finger right after being
turned off. This is true especially
for halogen headlight bulbs.
Replace the bulbs after they
become cool enough.
The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
NOTICE
The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
NOTICE
Frequent replacement of a bulb indi-
cates the need for an inspection of
the electrical system. This should be
carried out by your MARUTI SUZUKI
dealer.
Battery: 9
Fuses: 7
7-25INSPECTION AND MAINTENANCE
74LH0-74E
Interior LightFront
60G114
Center
60G115
Pull down the lens by using a Plane screw-
driver covered with a soft cloth as shown.
To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
Headlight
80JM069
Open the engine food. Disconnect the cou-
pler (1). Remove the sealing rubber (2).
Push the retaining spring (3) forward and
unhook it. Then remove the bulb. Install a
new bulb in the reverse order of removal.
68LM713
NOTE:
You can see the position of retaining spring
(3) from the hole of headlight.Side Turn Signal Light (if equipped)
64J195
If the bulb is fused then only bulb can be
replaced by taking out the side Turn lamp.
Remove the light assembly by sliding the
light housing leftward with your finger.
For LED type, if LED’s are not working then
outside Rear view mirror needs to be
replaced.
(2)
(1)(3)
(3)
Fuses: 7
7-26
INSPECTION AND MAINTENANCE
74LH0-74E
Other General LightsBulb holder
54G123
(1) Removal
(2) Installation
To remove a bulb holder from a light hous-
ing, turn the holder counterclockwise and
pull it out. To install the holder, push the
holder in and turn it clockwise.
Bulb
54G124
(3) Removal
(4) InstallationThere are two types of bulb, “Full glass
type” (1) and “Glass/metal type” (2).
To remove and install a full glass type bulb
(1), simply pull out or push in the bulb.
To remove a glass metal type bulb (2) from
a bulb holder, push in the bulb and turn it
counterclockwise. To install a new bulb,
push it in and turn it clockwise.
You can access the individual bulb or bulb
holders as follows.
Front turn signal light (1)
Front position light (2)
68LM714
Front fog light (if equipped)
1) Start the engine. Turn the steering
wheel to the opposite side of the replac-
ing fog light to replace the bulb easily.
Then turn off the engine.
68LM715
2) Insert a flat blade screwdriver into the
hole (2) and remove the clips (1) by
twist the driver as shown in the illustra-
tion.
80JM071
3) Open the fender cover. Disconnect the
coupler with pushing the lock release.
Turn the bulb holder counterclockwise
and remove it.
(1)
(1) (2)(2)
EXAMPLE
(1)
(2) (3)
(4)
EXAMPLE
EXAMPLEEXAMPLE
Fuses: 7