MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 3.0L DIESEL ......54
MAINTENANCE PROCEDURES .............55
▫ Engine Oil ............................55
▫ Engine Air Cleaner Filter ..................57
▫ Draining Fuel/Water Separator Filter .........60
▫ Underbody Mounted Fuel Filter Replacement ....61
▫ Priming If The Engine Has Run Out Of Fuel ....62
▫ Intervention Regeneration Strategy — Message
Process Flow ..........................64 ▫
Maintenance-Free Batteries ................64
▫ Cooling System ........................65
▫ Charge Air Cooler — Inter-Cooler ...........69
▫ Brake System ..........................69
FLUID CAPACITIES ......................71
FLUIDS, LUBRICANTS AND GENUINE PARTS . . .72
▫ Engine ...............................72
▫ Chassis ..............................75
5
FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
3.0L Diesel Engine 26 Gallons98.5 Liters
Diesel Exhaust Fluid Tank 8 Gallons30.3 Liters
Engine Oil With Filter
3.0L Liter Diesel Engine (SAE 5W-40
Synthetic, ACEA C3) 10.5 Quarts
10 Liters
Cooling System
3.0L Turbo Diesel Engine (MOPAR
Engine Coolant/Antifreeze 10 Year/
150,000 Mile Formula OAT (Organic
Additive Technology)) 11.6 Quarts
11 Liters
5
MAINTAINING YOUR VEHICLE 71
MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED 68RFE (2500/3500 Models) .........174
ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED AS69RC HD (3500/CHASSIS CAB
MODELS) ............................ .175
MAINTENANCE PROCEDURES .............176
▫ Engine Oil .......................... .176
▫ Engine Air Cleaner Filter .................180
▫ Draining Fuel/Water Separator Filter ........184
▫ Engine Mounted Fuel Filter Replacement ......185
▫ Underbody Mounted Fuel Filter Replacement . . .186
▫ Priming If The Engine Has Run Out Of Fuel . . .188
▫ Intervention Regeneration Strategy — Message
Process Flow ......................... .189
▫ Diesel Exhaust Fluid .....................190 ▫
Maintenance-Free Batteries ................190
▫ Cooling System ....................... .191
▫ Charge Air Cooler — Inter-Cooler ...........195
▫ Brake System ........................ .195
▫ Clutch Hydraulic System .................196
▫ Transfer Case — If Equipped ..............197
▫ Manual Transmission — If Equipped .........197
▫ Automatic Transmission — If Equipped .......197
▫ Noise Control System Required Maintenance &
Warranty ........................... .200
FLUID CAPACITIES ..................... .204
FLUIDS, LUBRICANTS AND GENUINE PARTS . .205
▫ Engine ............................. .205
▫ Chassis ............................ .207
7
FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
2500/3500 Standard Cab Longbed Models 28 Gallons106 Liters
2500/3500 Crew/Mega Cab Shortbed Models 31 Gallons129 Liters
2500/3500 Crew Cab Longbed Models 32 Gallons132 Liters
Standard Rear Tank – Chassis Cab Only 52 Gallons197 Liters
Optional Midship Tank – Chassis Cab Only 22 Gallons83 Liters
Diesel Exhaust Fluid Tank (Approximate) –
2500/3500 Models 5.5 Gallons
21 Liters
Diesel Exhaust Fluid Tank (Approximate) –
Chassis Cab 9 Gallons
34 Liters
Engine Oil With Filter
6.7L Turbo Diesel Engine 12 Quarts11.4 Liters
Cooling System
6.7L Turbo Diesel Engine (MOPAR Engine
Coolant/Antifreeze 10 Year/150,000 Mile
Formula) 5.7 Gallons
21.4 Liters
204 MAINTAINING YOUR VEHICLE
Adding Engine Coolant (Antifreeze)..............66
Adding Fuel ...............................45
Air Cleaner, Engine (Engine Air Cleaner Filter) ......57
Antifreeze (Engine Coolant) ....................65
Capacities ..............................71
Disposal ................................68
Automatic Transmission Fluid Type ..............................75
Axle Fluid ................................75
Battery ...................................64
Brake Fluid................................75
Brake System ..............................69
Fluid Check .............................69
Master Cylinder ..........................69
Capacities, Antifreeze (Engine Coolant) ............71
Capacities, Fluid ............................71
Caps, Filler Oil (Engine) .............................56
Radiator (Coolant Pressure) ..................67
Charge Air Cooler ...........................69
Coolant Pressure Cap (Radiator Cap) .............67
Cooling System .............................65
Adding Coolant (Antifreeze) .................66 Coolant Capacity
.........................71
Coolant Level ............................65
Disposal Of Used Coolant ...................68
Drain, Flush, And Refill .....................65
Points To Remember .......................68
Pressure Cap ............................67
Radiator Cap ............................67
Selection Of Coolant (Antifreeze) ...........65,72
Diesel Fuel ................................40
Diesel Fuel Requirements ......................40
Bulk Storage Of ..........................48
Diesel Fuel System, Re-Priming .................62
Disposal Antifreeze (Engine Coolant) ..................68
Draining Fuel/Water Separator Filter .............60
Engine ...................................54
Air Cleaner .............................57
Block Heater ..........................34,40
Break-In Recommendations ..................11
Compartment ............................54
Coolant (Antifreeze) .......................72
Identification ............................54
Idling .................................38
218 INDEX - RAM 1500
Oil.................................55,72
Oil Filler Cap............................56
Filters Air Cleaner .............................57
Engine Fuel .............................60
Engine Oil ...........................57,72
Engine Oil Disposal .......................57
Fluid Capacities ............................71
Fluid Level Checks Brake ..................................69
Fluid, Brake...............................75
Fluids, Lubricants And Genuine Parts .............72
Fuel .....................................40
Adding ................................45
Diesel ..............................40,72
Filter ..................................60
Requirements ............................40
Specifications ............................41
Tank Capacity ............................71
Fueling ..................................45
Gauges Voltmeter ...............................35
Instrument Cluster ..........................14 Intervention Regeneration Strategy
...............25
Keyless Enter-N-Go ..........................33
Maintenance Procedures ......................55
Maintenance Schedule ........................78
New Vehicle Break-In Period ...................11
Oil, Engine ................................55
Capacity ...............................71
Change Interval ..........................56
Dipstick ................................55
Disposal ................................57
Filter ...............................57,72
Filter Disposal ...........................57
Materials Added To ........................57
Recommendation .........................55
Viscosity ...............................56
Radiator Cap (Coolant Pressure Cap) .............65
Remote Starting System .......................10
Schedule, Maintenance .......................78
Selection Of Coolant (Antifreeze) ................72
8
INDEX - RAM 1500 219
Adding Engine Coolant (Antifreeze).............192
Adding Fuel ............................. .160
Air Cleaner, Engine (Engine Air Cleaner Filter) ......180
Air Filter ............................... .180
Antifreeze (Engine Coolant) ...................192
Capacities ............................. .204
Disposal .............................. .194
Automatic Transmission Adding Fluid .......................... .199
Fluid Level Check ....................... .198
Fluid Type ............................ .207
Shifting .............................. .141
Axle Fluid .............................. .207
Battery ................................. .190
Blanket ........................... .132 , 191
Emergency Starting ...................... .170
Brake System ............................ .195
Fluid Check ........................... .195
Master Cylinder ........................ .195
Brake/Transmission Interlock ..................141
Capacities, Antifreeze (Engine Coolant) ...........204
Capacities, Fluid .......................... .204Caps, Filler
Oil (Engine) ........................... .178
Radiator (Coolant Pressure) .................193
Charge Air Cooler ......................... .195
Coolant Pressure Cap (Radiator Cap) .............193
Cooling System ........................... .191
Adding Coolant (Antifreeze) .................192
Coolant Capacity ........................ .204
Coolant Level .......................... .191
Disposal Of Used Coolant ..................194
Drain, Flush, And Refill ....................192
Points To Remember ..................... .194
Pressure Cap ........................... .193
Radiator Cap .......................... .193
Selection
Of Coolant (Antifreeze) ..........192 , 205
Diesel Exhaust Brake ....................... .138
Diesel Fuel .............................. .157
Diesel Fuel Requirements .....................157
Bulk Storage Of ......................... .163
Diesel Fuel System, Re-Priming .................188
Disposal Antifreeze (Engine Coolant) .................194
Draining Fuel/Water Separator Filter .............184
8
INDEX - RAM 2500 / 3500 / 4500 / 5500 221
Electronic Range Select (ERS)..................147
Electronic Speed Control (Cruise Control) ..........96
Emergency, In Case Of Jump Starting .......................... .170
Engine ................................. .174
Air Cleaner ............................ .180
Block Heater ....................... .125 , 137
Break-In Recommendations ..................94
Compartment ...................... .174 , 175
Coolant (Antifreeze) ..................... .205
Identification ....................... .174 , 175
Idling ................................ .133
Jump Starting .......................... .170
Oil .............................. .176 , 205
Oil Filler Cap .......................... .178
Oil Synthetic ........................... .179
Runaway ............................. .156
Exhaust Brake ............................ .138
Exhaust System ........................... .200
Filters Engine Fuel ........................... .184
Engine Oil ........................ .179 , 205
Engine Oil Disposal ...................... .179
Fluid Capacities ........................... .204Fluid Level Checks
Brake ................................ .195
Manual Transmission ..................... .197
Transfer Case .......................... .197
Fluids, Lubricants And Genuine Parts ............205
Fuel ................................... .157
Adding ........................... .160 , 162
Diesel ........................ .157 , 162 , 205
Filter ................................ .184
Requirements .......................... .157
Specifications .......................... .157
Tank Capacity .......................... .204
Fueling ................................. .160
Gauges V
oltmeter ............................. .130
Gear Ranges ............................. .142
Idle Up Feature ........................... .134
Instrument Cluster ......................... .102
Intervention Regeneration Strategy ..............113
Jump Starting ............................ .170
222 INDEX - RAM 2500 / 3500 / 4500 / 5500