2017 Ram 5500 Chassis Cab Exhaust

A MESSAGE FROM FCA US LLC
FCA US LLC welcomes you as a turbocharged diesel-
powered truck owner. Your diesel truck will sound, feel,
drive, and operate differently from a gasoline-powered
truck. It is important that you read and understand this
manual.
Almost 100% of the heavy trucks in the United States and
Canada are diesel-powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads.
You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will ensure
that you take full advantage of the features of this engine.
NOTE:
•Some aftermarket products may cause severe engine/
transmission and/or exhaust system damage. Your ve-
hicle’s Powertrain Control Systems can detect and store
information about vehicle modifications that increase
horsepower and torque output such as whether or not
performance-enhancing powertrain components, com-
monly referred to as downloaders, power boxes, or
performance chips have been used. •
Any chassis/suspension or tire size modifications to the
vehicle will effect the performance of the Adaptive
Cruise Control and Forward Collision Warning System.
This information cannot be erased and will stay in the
system’s memory even if the modification is removed. This
information can be retrieved by FCA US LLC, and service
and repair facilities, when servicing your vehicle. This
information may be used to determine if repair will be
covered by New Vehicle Limited Warranty.
There is a probability that the use of a “performance chip”
will prohibit the engine from starting. In this instance, the
vehicle will need to be serviced by a authorized dealer in
order to return the vehicle to its factory settings.
When it comes to service, remember that your authorized
dealer knows your vehicle best, has factory-trained techni-
cians and genuine MOPAR® parts, and cares about your
satisfaction.
8 INTRODUCTION

WARNING!
•Do not start or run an engine in a closed garage or
confined area. Exhaust gas contains Carbon Monox-
ide (CO) which is odorless and colorless. Carbon
Monoxide is poisonous and can cause serious injury
or death when inhaled.
• Keep Remote Keyless Entry key fobs away from
children. Operation of the Remote Start System,
windows, door locks or other controls could cause
serious injury or death.
ENGINE BREAK-IN RECOMMENDATIONS
The diesel engine does not require a break-in period due to
its construction. Normal operation is allowed, providing
the following recommendations are followed:
• Warm up the engine before placing it under load.
• Do not operate the engine at idle for prolonged periods.
• Use the appropriate transmission gear to prevent engine
lugging. •
Observe vehicle oil pressure and temperature indicators.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carrying
or towing significant weight.
NOTE: Light duty operation such as light trailer towing or
no load operation will extend the time before the engine is
at full efficiency. Reduced fuel economy and power may be
seen at this time.
The engine oil installed in the engine at the factory is a
high-quality energy conserving type lubricant. Oil changes
should be consistent with anticipated climate conditions
under which vehicle operations will occur. The recom-
mended viscosity and quality grades are shown under
“Fluids, Lubricants and Genuine Parts”, under “Maintain-
ing Your Vehicle” in this manual. NON-DETERGENT OR
STRAIGHT MINERAL OILS MUST NEVER BE USED.
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11

UNDERSTANDING YOUR INSTRUMENT PANEL
CONTENTS
INSTRUMENT CLUSTER ...................14
 WARNING AND INDICATOR LIGHTS .........19
▫ Yellow Telltale Indicator Lights ..............19
 INSTRUMENT CLUSTER DISPLAY ............21
▫ Oil Life Reset ..........................23
▫ Fuel Filter Life Reset .....................24
▫ Diesel Particulate Filter (DPF) Messages .......25▫
Displays ..............................26
▫ Vehicle Information (Customer Information
Features) ..............................27
▫ Diesel Exhaust Fluid (DEF) Warning Messages . . .28
▫ Diesel Exhaust Fluid (DEF) Fault Warning
Messages .............................293

3. Speedometer•Indicates vehicle speed.
4. Fuel Gauge •The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN position.
•
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located.
5. DEF Gauge •The DEF Gauge displays the actual level of Diesel
Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid
(DEF) is required to maintain normal vehicle operation
and emissions compliance. If something is wrong with
the gauge, a DEF Warning Message or Malfunction
Indicator Light (MIL) will be displayed. More infor-
mation is available in the Instrument Cluster Display
section under the heading of Diesel Exhaust Fluid
(DEF) Warning Messages.
WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call an authorized dealer for
(Continued)
WARNING! (Continued)
service if your vehicle overheats. If you decide to look
under the hood yourself, see “Maintaining Your Ve-
hicle.” Follow the warnings under the “Cooling Sys-
tem Pressure Cap” paragraph.
CAUTION!
Driving with a hot engine cooling system could dam-
age your vehicle. If the temperature gauge reads “H”
pull over and stop the vehicle. Idle the vehicle with the
air conditioner turned off until the pointer drops back
into the normal range. If the pointer remains on the
“H”, turn the engine off immediately and call an
authorized dealer for service.
NOTE:
• The gauge may take up to five seconds to update after
adding a gallon or more of Diesel Exhaust Fluid (DEF) to
the DEF tank. If you have a fault related to the DEF
system, the gauge may not update to the new level. See
your authorized dealer for service.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 15

6. Instrument Cluster Display•When the appropriate conditions exist, this display
shows the Instrument Cluster Display messages. Refer
to “Instrument Cluster Display” in “Understanding
Your Instrument Panel” for further information.
7. DEF Gauge •The DEF Gauge displays the actual level of Diesel
Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid
(DEF) is required to maintain normal vehicle operation
and emissions compliance. If something is wrong with
the gauge, a DEF Warning Message or Malfunction
Indicator Light (MIL) will be displayed. More infor-
mation is available in the Instrument Cluster Display
section under the heading of Diesel Exhaust Fluid
(DEF) Warning Messages.
NOTE:
• The DEF tank on these vehicles is designed with a large
amount of full reserve. So the level sensor will indicate a
full reading even before the tank is completely full. To
put it another way, there’s additional storage capacity in
the tank above the Full mark that’s not represented in
the gauge. You may not see any movement in the
reading – even after driving up to 2,000 miles in some
cases. •
The gauge may take up to five seconds to update after
adding a gallon or more of Diesel Exhaust Fluid (DEF) to
the DEF tank. If you have a fault related to the DEF
system, the gauge may not update to the new level. See
your authorized dealer for service.
• The DEF gauge may also not immediately update after a
refill if the temperature of the DEF fluid is below 12F
(-11C). The DEF line heater will possibly warm up the
DEF fluid and allow the gauge to update after a period
of run time. Under very cold conditions, it is possible
that the gauge may not reflect the new fill level for
several drives.
• Outside temperature can affect DEF consumption. In
cold conditions, 12° F (-11° C) and below, the DEF gauge
needle can stay on a fixed position and may not move
for extended periods of time. This is a normal function of
the system.
CAUTION!
Driving with a hot engine cooling system could dam-
age your vehicle. If the temperature gauge reads “H”
pull over and stop the vehicle. Idle the vehicle with the
(Continued)
18 UNDERSTANDING YOUR INSTRUMENT PANEL

CAUTION!(Continued)
air conditioner turned off until the pointer drops back
into the normal range. If the pointer remains on the
“H”, turn the engine off immediately and call an
authorized dealer for service.
WARNING AND INDICATOR LIGHTS
IMPORTANT:The warning / indicator lights switch on in
the instrument panel together with a dedicated message
and/or acoustic signal when applicable. These indications are indicative and precautionary and as such must not be
considered as exhaustive and/or alternative to the informa-
tion contained in the Owner ’s Manual, which you are
advised to read carefully in all cases. Always refer to the
information in this chapter in the event of a failure indica-
tion.
All active telltales will display first if applicable. The
system check menu may appear different based upon
equipment options and current vehicle status. Some tell-
tales are optional and may not appear.
Yellow Telltale Indicator Lights
Wait To Start Light — If Equipped
Yellow Telltale
Light What It Means
Wait To Start Light
The “Wait To Start” telltale will illuminate for approximately two seconds when the ignition is
turned to the RUN position. It’s duration may be longer based on colder operating conditions.
Vehicle will not initiate start until telltale is no longer displayed. Refer to “Starting Procedures”
in “Starting and Operating” for further information.
NOTE:
The “Wait To Start” telltale may not illuminate if the intake manifold temperature is
warm enough.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 19

Water in Fuel Indicator Light — If Equipped
Yellow TelltaleLight What It Means
Water in Fuel Indicator Light
The “Water In Fuel Indicator Light” will illuminate when there is water detected in the fuel fil-
ters. If this light remains on, DO NOT start the vehicle before you drain the water from the fuel
filters to prevent engine damage.
Low Diesel Exhaust Fluid (DEF) Indicator Light — If
Equipped
Yellow Telltale
Light What It Means
Low Diesel Exhaust Fluid (DEF) Indicator Light
The Low Diesel Exhaust Fluid (DEF) Indicator will illuminate if the vehicle is low on Diesel Ex-
haust Fluid (DEF). Refer to “Starting And Operating” for further information.
20 UNDERSTANDING YOUR INSTRUMENT PANEL

3. Push and release theRIGHTarrow button to access
the ”Fuel Filter Life” screen.
4. Push and release the appropriate arrow button to access the “Reset” screen.
5. Push and release the appropriate arrow to select the reset of the Fuel Filter Life.
6. Push and release the UP
arrow button to exit the
Instrument Cluster Display screen.
NOTE: If the indicator message illuminates when you start
the vehicle, the Fuel Filter indicator system did not reset. If
necessary, repeat this procedure.
Diesel Particulate Filter (DPF) Messages
This engine meets all required diesel engine emissions
standards. To achieve these emissions standards, your
vehicle is equipped with a state-of-the-art engine and
exhaust system. These systems are seamlessly integrated
into your vehicle and managed by the Powertrain Control
Module (PCM). The PCM manages engine combustion to
allow the exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input or inter-
action on your part.
WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be grass
or leaves coming into contact with your exhaust sys-
tem. Do not park or operate your vehicle in areas where
your exhaust system can contact anything that can
burn.
Your vehicle has the ability to alert you to additional
maintenance required on your vehicle or engine. Refer to
the following messages that may be displayed on your
instrument cluster:
• Exhaust Filter XX% Full Safely Drive at Highway
Speeds to Remedy — This message will be displayed in
the instrument cluster if the exhaust particulate filter
reaches 80% of its maximum storage capacity. Under
conditions of exclusive short duration and low speed
driving cycles, your diesel engine and exhaust after-
treatment system may never reach the conditions re-
quired to cleanse the filter to remove the trapped PM. If
this occurs, the “Exhaust Filter XX% Full Safely Drive at
Highway Speeds to Remedy” message will be displayed
in the Instrument Cluster Display. If this message is
displayed, you will hear one chime to assist in alerting
3
UNDERSTANDING YOUR INSTRUMENT PANEL 25