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Remove the jack and tools by turning the wing bolt
counterclockwise, remove the wing bolt and then slide the
assembly out from under the seat.Release the tool bag straps from the jack and remove tools
from bag.
Jack And Tools (1500 Series)
Jack And Tool Bag
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Removing The Spare Tire
1. Remove the spare tire before attempting to jack up thetruck. Attach the wheel wrench to the jack extension
tube with the curved angle facing away from the
vehicle. Insert the tube through the access hole between
the lower tailgate and the top of the bumper and into the
winch mechanism tube. 2. Rotate the wheel wrench handle counterclockwise until
the spare tire is on the ground with enough cable slack
to allow you to pull it out from under the vehicle.
Inserting The Jack Extension Tube Into The Access Hole
Rotating The Wheel Wrench Handle
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CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated in the Jacking
Instructions for this vehicle.
1. Remove the spare wheel, jack, and tools from storage.
2. Using the wheel wrench, loosen, but do not remove, the wheel nuts by turning them counterclockwise one turn
while the wheel is still on the ground.
3. Placement of the jack: 4x2 Series Trucks Front Jacking Location
There is a jack location indicator on the rear portion of the
lower control arm.
4X2 Front Jacking Location Indicator
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Connect the jack tube extension and wheel wrench.
CAUTION!
Before raising the wheel off the ground, make sure that
the jack will not damage surrounding truck parts and
adjust the jack position as required.
4. By rotating the lug wrench clockwise, raise the vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make the
vehicle unstable. It could slip off the jack and hurt
someone near it. Raise the vehicle only enough to
remove the tire.
5. Remove the wheel nuts and pull the wheel off. Install the spare wheel and wheel nuts with the cone shaped
end of the wheel nuts toward the wheel. To avoid the
risk of forcing the vehicle off the jack, do not fully
tighten the wheel nuts until the vehicle has been low-
ered. 6. Finish tightening the lug nuts. Push down on the
wrench while at the end of the handle for increased
leverage. Tighten the lug nuts in a star pattern until each
nut has been tightened twice. For the correct lug nut
torque refer to “Torque Specifications” in this section. If
in doubt about the correct tightness, have them checked
with a torque wrench by you authorized dealer or
service station.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could injure someone in the vehicle. Always
stow the jack parts and the extra tire and wheel in the
places provided.
7. Install the wheel center cap and remove the wheel blocks. Do not install chrome or aluminum wheel center
caps on the spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. If the bottle jack will not lower by turning the dial (thumbwheel) by
hand, it may be necessary to use the jack drive tube in
order to lower the jack. Stow the replaced tire, jack, and
tools as previously described.
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4. Rotate the wheel wrench handle clockwise until thewheel is drawn into place against the underside of the
vehicle. Continue to rotate until you feel the winch
mechanism slip, or click three or four times. It cannot be
overtightened. Push against the tire several times to
ensure it is firmly in place.
NOTE: The winch mechanism is designed for use with the
jack extension tube only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.Reinstalling The Jack And Tools (1500 Series)
1. Tighten the jack all the way down by turning the jack turn-screw counterclockwise until the jack is snug.
2. Position the jack and tool bag. Make sure the lug wrench is under the jack near the jack turn-screw.
Rotating The Wheel Wrench HandleJack And Tool Bag
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5. Turn the wing bolt clockwise to secure to the floor pan.Reinstall the plastic cover.
WARNING!
After using the jack and tools, always reinstall them in
the original carrier and location. While driving you
may experience abrupt stopping, rapid acceleration or
sharp turns. A loose jack, tools, bracket or other objects
in the vehicle may move around with force, resulting
in serious injury.
Jacking And Tire Changing 2500 And 3500 Series
Trucks
WARNING!
•Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
• Being under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never put any part of your body
under a vehicle that is on a jack. If you need to get
under a raised vehicle, take it to a service center
where it can be raised on a lift.
• Never start or run the engine while the vehicle is on
a jack.
• The jack is designed to be used as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should be
jacked on a firm level surface only. Avoid ice or
slippery areas.
Jack And Tools (1500 Series)
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Jack Location
The jack and jack tools are stored under the front passenger
seat.
Removal Of Jack And Tools (2500, 3500 Series)
To access the jack and jack tools, you must remove the
plastic access cover located on the side of the front passen-
ger ’s seat. To remove the cover, pull the front part of the
cover (closest to the front of the seat) toward you to release
a locking tab. Once the front of the cover is loose, slide the
cover toward the front of the seat until it is free from the
seat frame.Remove the jack and tools by turning the wing bolt
counterclockwise, remove the wing bolt and then slide the
assembly out from under the seat.
Jack Access Cover
Wing Bolt/Jack And Tools (2500/3500 Series)
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Remove the jack and tools from the bracket assembly. Turn
the jack-turn-screw counterclockwise to release jack from
bracket assembly.There are two ways to assemble the tools:
Assembled For Spare Tire Lowering/Raising
Jack And Tools Bracket AssemblyAssembled For Spare Tire Lowering/Raising
1 — Extension 1
3 — Extension 3
2 — Extension 2 4 — Wheel Wrench
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