Opening and Closing the Hood................211
Under Hood Overview - 3.5L
Ecoboost™.................................................213
Under Hood Overview - 3.7L....................214
Under Hood Overview - 3.2L Power Stroke Diesel..............................................215
Engine Oil Dipstick - 3.5L Ecoboost™.................................................216
Engine Oil Dipstick - 3.7L...........................216
Engine Oil Dipstick - 3.2L Power Stroke Diesel............................................................216
Engine Oil Check...........................................216
Changing the Engine Oil and Oil Filter...............................................................217
Oil Change Indicator Reset.......................218
Engine Cooling Fan - E85/Gasoline......218
Engine Cooling Fan - Diesel......................218
Engine Coolant Check
................................218
Automatic Transmission Fluid Check............................................................222
Brake Fluid Check
........................................223
Power Steering Fluid Check.....................223
Washer Fluid Check....................................223
Draining the Fuel Filter Water Trap - 3.2L Power Stroke Diesel
...............................224
Fuel Filter - Gasoline
...................................226
Changing the 12V Battery.........................226
Checking the Wiper Blades......................228
Changing the Wiper Blades.....................228
Adjusting the Headlamps.........................229
Removing a Headlamp
.............................230
Changing a Bulb
............................................231
Bulb Specification Chart...........................236
Changing the Engine Air Filter.................237
Vehicle Care
Cleaning Products
.......................................239
Cleaning the Exterior..................................240
Waxing.............................................................240
Cleaning the Engine.....................................241 Cleaning the Windows and Wiper
Blades...........................................................241
Cleaning the Interior...................................242
Cleaning the Instrument Panel and Instrument Cluster Lens.......................243
Repairing Minor Paint Damage..............244
Cleaning the Wheels..................................244
Vehicle Storage
............................................244
Wheels and Tires
General Information....................................247
Tire Care
..........................................................248
Using Winter Tires.......................................265
Using Snow Chains.....................................265
Tire Pressure Monitoring System..........266
Changing a Road Wheel...........................270
Technical Specifications...........................279
Capacities and Specific- ations
Engine Specifications - 3.5L Ecoboost™.................................................281
Engine Specifications - 3.7L.....................281
Engine Specifications - 3.2L Power Stroke Diesel.............................................282
Motorcraft Parts - 3.5L Ecoboost™
......283
Motorcraft Parts - 3.7L..............................284
Motorcraft Parts - 3.2L Power Stroke Diesel...........................................................285
Vehicle Identification Number
...............286
Vehicle Certification Label.......................287
Transmission Code Designation............287
Capacities and Specifications - 3.5L Ecoboost™................................................288
Capacities and Specifications - 3.7L......291
Capacities and Specifications - 3.2L Power Stroke Diesel...............................294
Audio System
General Information...................................298
Audio Unit - Vehicles With: AM/FM
......299
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Transit (TTH) Canada/United States of America, HK3J 19A321 AA enUSA, Edition date: 04/2016, First Printing Table of Contents
Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleum
based
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartment
release
Jack
Keep out of reach of children
Lighting control
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It illuminates when the system is not
available and may indicate that the system
requires service. Have your vehicle
checked as soon as possible.
Low Fuel Level Warning Lamp
If it illuminates when you are
driving, refuel as soon as
possible.
Low Tire Pressure Warning Lamp
(If Equipped) It illuminates if the tire pressure
in one or more tires is below the
correct pressure.
See Tire Pressure Monitoring System
(page 266).
Low Washer Fluid Level Warning
Lamp It illuminates when the washer
fluid is low.
Message Center Indicator It illuminates when a new
message is stored in the
information display.
The indicator is red or amber depending
on the severity of the condition and it
remains on until the condition is resolved.
See
Information Messages (page 89).
Oil Pressure Warning Lamp WARNING
If it illuminates when you are driving
do not continue your journey, even if
the oil level is correct. Have your
vehicle checked. If it illuminates when the engine
is running this indicates a
malfunction. Stop your vehicle
as soon as it is safe to do so and switch the
engine off.
Check the engine oil level. If the oil level is
sufficient, this indicates a system
malfunction. Have your vehicle checked
immediately.
Stability Control and Traction
Control Indicator Flashes during operation.
If it does not illuminate when you
switch the ignition on, or remains
on when the engine is running, this
indicates a malfunction. Have your vehicle
checked as soon as possible.
Note: The system automatically turns off
if there is a malfunction.
See
Stability Control (page 150). See
Traction Control (page 149).
Stability Control and Traction
Control Off Warning Lamp It illuminates when you switch
the system off.
Transmission Tow/Haul Warning
Lamp It illuminates when you switch
the system on.
If it flashes when the engine is
running this indicates a malfunction and
could lead to transmission damage that
may not be covered by the vehicle
Warranty. Have your vehicle checked as
soon as possible.
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Engine
Action
Message
Have your vehicle checked as soon as possible.
Engine fault Service now
Displays when the engine temperature is too high. Stop your
vehicle as soon as it is safe to do so, switch the engine off
and allow it to cool. If the problem persists, have your vehicle
checked as soon as possible.
High engine temperature
Stop safely
See Engine Coolant Check (page 218).
Lighting Action
Message
Displays if a brake lamp bulb fails.
Brake lamp Bulb fault
See
Lighting (page 72).
Displays if a low beam bulb fails.
Low beam Bulb fault
See
Lighting (page 72).
Displays if an electrical malfunction occurs with the headlamp
system. Have your vehicle checked as soon as possible.
Headlamp fault Service
required
Maintenance Action
Message
Displays when the engine oil life is depleted and your vehicle
requires an oil change.
Oil change required
See
Engine Oil Check (page 216).
Displays if the system detects there is excess water in the
fuel filter.
Water detected in fuel
Service required
See
Draining the Fuel Filter Water Trap (page 224).
Displays if the brake fluid level is low or if there is a brake
system fault. Have your vehicle checked immediately.
Brake fluid level low
Service now
See
Brake Fluid Check (page 223).
Displays when the washer fluid is low and needs to be refilled.
Washer fluid level low
See
Washer Fluid Check (page 223).
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Biodiesel
You may operate your vehicle on diesel
fuels containing up to 20% biodiesel, also
known as B20.
Biodiesel fuel is a chemically converted
product from renewable fuel sources, such
as vegetable oils, animal fats and waste
cooking greases.
To help achieve acceptable engine
performance and durability when using
biodiesel in your vehicle:
•
Confirm the biodiesel content of the
fuel to be B20 (20% biodiesel) or less
by checking the label on the fuel pump.
• Only use biodiesel fuel of good quality
that complies with applicable industry
standards ASTM D975 for diesel and
ASTM D7467 for B6-B20 blends.
• Follow the recommended service
maintenance intervals. See Normal
Scheduled Maintenance (page 430).
• Do not store biodiesel fuel in the fuel
tank for more than one month.
• Do not use raw oils, fats or waste
cooking greases.
System Messages Action and Description
Message
Consider changing brands
or reducing biodiesel
content if you have cold
temperature fuel gelling
issues or this message
frequently appears.
Fuel Pres-
sure Low
Use of biodiesel in concentrations greater
than 20% may cause damage to your
vehicle, including engine or exhaust
after-treatment hardware (exhaust
catalyst and particulate filter) failures.
Using biodiesel in concentrations greater
than 20% can also cause fuel filter restrictions that may result in a lack of
power or damage to fuel system
components, including fuel pump and fuel
injector failures. See
Special Operating
Conditions Scheduled Maintenance
(page
432).
Look for a label on the fuel pump to
confirm the amount of biodiesel contained
in a diesel fuel. Biodiesel fuel blends with
greater than 5% must be labeled.
Biodiesel content is often indicated with
the letter B followed by the percent of
biodiesel in the fuel. For example, B20
indicates a fuel containing 20% biodiesel.
Ask the service station attendant to
confirm the biodiesel content of a diesel
fuel if you do not see a label on the fuel
pump.
Biodiesel fuels degrade more easily than
diesel fuels not containing biodiesel and
should not be stored in the fuel tank for
more than one month. If you plan to park
or store your vehicle for more than one
month, then you should empty your vehicle
fuel tank of biodiesel fuel. You should fill
the tank with a pure petroleum-based
diesel fuel and run your vehicle for a
minimum of 30 minutes.
If you intend to store your vehicle for more
than two months, we recommend that you
seek advice from an authorized dealer.
Note: Degraded or oxidized biodiesel can
damage fuel system seals and plastics and
corrode steel parts.
Fuel companies adjust diesel fuel
formulations for cold temperatures. Diesel
fuel which has not been correctly
formulated for cold ambient temperatures
may gel and block the fuel filters. An
indication that the fuel filters are blocked
is the engine starts, stalls after a short time
and then does not restart. If you have been
using biodiesel, you may need to use a fuel
with lower biodiesel content or discontinue
using biodiesel.
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•
An open or pinched sensor hose.
• Incorrect engine oil level.
• Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: If these checks do not help you
correct the concern, have your vehicle
checked by an authorized dealer.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lbs. (4,536
kg) GVWR (Gross Vehicle Weight Rating).
The preceding statements concerning
prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lbs. (4,536 kg) GVWR.
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BREAKING-IN
You need to break in new tires for
approximately 300 miles (480
kilometers). During this time, your vehicle
may exhibit some unusual driving
characteristics. The engine also needs to
break in. Avoid hard accelerations and
driving too fast for the first 1000 miles
(1600 kilometers). If possible, avoid
carrying heavy loads up steep grades
during the break-in period.
REDUCED ENGINE
PERFORMANCE
WARNING
Continued operation will increase the
engine temperature and cause the
engine to shut down completely.
If the engine coolant temperature gauge
needle moves to the upper limit position,
the engine is overheating. See Gauges
(page 79).
You must only drive your vehicle for a short
distance if the engine overheats. The
distance you can travel depends on
ambient temperature, vehicle load and
terrain. The engine will continue to operate
with limited power for a short time.
If the engine temperature continues to rise,
the fuel supply to the engine will reduce.
The air conditioning will switch off and the
engine cooling fan will operate continually.
1. Reduce your speed gradually and stop
your vehicle as soon as it is safe to do
so.
2. Switch the engine off immediately to prevent severe engine damage.
3. Wait for the engine to cool down.
4. Check the coolant level. See
Engine
Coolant Check (page 218). 5. Have your vehicle checked by an
authorized dealer as soon as possible.
ECONOMICAL DRIVING
Fuel economy is affected by several things
such as how you drive, the conditions you
drive under and how you maintain your
vehicle.
There are some things to keep in mind that
may improve your fuel economy:
• Accelerate and slow down in a smooth,
moderate fashion.
• Drive at steady speeds.
• Anticipate stops; slowing down may
eliminate the need to stop.
• Combine errands and minimize
stop-and-go driving (When running
errands, go to the furthest destination
first and then work your way back
home).
• Close the windows for high-speed
driving.
• Drive at reasonable speeds.
• Keep the tires properly inflated and use
only the recommended size.
• Use the recommended engine oil.
• Perform all regularly scheduled
maintenance.
There are also some things you may want
to avoid doing because they reduce your
fuel economy:
• Avoid sudden or hard accelerations.
• Avoid revving the engine before turning
off the car.
• Avoid long idle periods.
• Do not warm up your vehicle on cold
mornings.
• Reduce the use of air conditioning and
heat.
• Avoid using speed control in hilly
terrain.
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UNDER HOOD OVERVIEW - 3.5L ECOBOOST™
Air cleaner. See Changing the Engine Air Filter (page 237).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 216).
B
Brake fluid reservoir *
. See
Brake Fluid Check (page 223).
C
Engine coolant reservoir *
. See
Engine Oil Check (page 216).
D
Engine compartment fuse box. See
Fuses (page 196).
E
Engine oil filler cap *
. See
Engine Oil Check (page 216).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 223).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 223).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
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ACD
EGH
B
F