Bed Ramps....................................................265
Towing
Towing a Trailer............................................268
Trailer Reversing Aids.................................269
Trailer Sway Control....................................277
Recommended Towing Weights............277
Essential Towing Checks...........................281
Towing the Vehicle on Four Wheels......289
Driving Hints
Breaking-In.....................................................292
Economical Driving.....................................292
Driving Through Water...............................293
Floor Mats.......................................................293
Snowplowing................................................294
Roadside Emergencies
Roadside Assistance..................................297
Hazard Flashers...........................................298
Fuel Shutoff - 6.2L/6.8L...........................298
Fuel Shutoff - 6.7L Diesel.........................298
Jump Starting the Vehicle........................299
Post-Crash Alert System..........................302
Transporting the Vehicle...........................302
Towing Points...............................................303
Customer Assistance
Getting the Services You Need..............305
In California (U.S. Only)............................306
The Better Business Bureau (BBB) AutoLine Program (U.S. Only)......................307
Utilizing the Mediation/ArbitrationProgram (Canada Only)......................308
Getting Assistance Outside the U.S. andCanada.......................................................308
Ordering Additional Owner'sLiterature....................................................309
Reporting Safety Defects (U.S.Only).............................................................310
Reporting Safety Defects (CanadaOnly).............................................................310
Fuses
Fuse Specification Chart............................312
Changing a Fuse..........................................320
Maintenance
General Information....................................322
Opening and Closing the Hood..............322
Under Hood Overview - 6.2L...................323
Under Hood Overview - 6.7L Diesel......324
Under Hood Overview - 6.8L..................326
Engine Oil Dipstick - 6.2L/6.8L...............327
Engine Oil Dipstick - 6.7L Diesel.............327
Engine Oil Check - 6.2L/6.8L...................327
Engine Oil Check - 6.7L Diesel................328
Changing the Engine Oil and OilFilter..............................................................329
Changing the Coalescer FilterElement......................................................330
Oil Change Indicator Reset.......................331
Engine Coolant Check - 6.2L/6.8L........332
Engine Coolant Check - 6.7L Diesel......336
Automatic Transmission FluidCheck...........................................................340
Transfer Case Fluid Check........................343
Brake Fluid Check........................................343
Power Steering Fluid Check....................344
Washer Fluid Check....................................344
Draining the Fuel Filter Water Trap - 6.7LDiesel...........................................................345
Fuel Filter - 6.2L/6.8L................................346
Changing the 12V Battery.........................346
Checking the Wiper Blades.....................348
Changing the Wiper Blades.....................348
Adjusting the Headlamps........................349
Changing a Bulb..........................................350
Bulb Specification Chart...........................353
Changing the Engine Air Filter - 6.2L/6.8L...............................................................356
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Table of Contents
We recommend the following coldweather idling guidelines:
•You can use Motorcraft® cetaneimprovers or non-alcohol-basedcetane improvers from a reputablemanufacturer as needed.
•Maintain the engine cooling systemproperly.
•Avoid shutting the engine down afteran extensive idling period. Drive yourvehicle for several miles with theengine at normal operatingtemperatures under a moderate load.
•Consider using an engine block heater.
•For extended idle times use anapproved idle speed increase device.
Winter Operating Tips for ArcticOperation -20°F (-29°C) and Below
The following information is a guidelineonly and is not to be the only source ofpossible solutions in resolving extremecold temperature issues.
Starting Aids
WARNING
Do not use starting fluid, for exampleether, in the air intake system. Suchfluid could cause immediateexplosive damage to the engine andpossible personal injury.
The use of the factory engine block heaterassists in engine starting in extreme coldambient temperatures See Engine BlockHeater (page 181).
Idle Control
Your vehicle may have a factory option fora stationary elevated idle control throughthe upfitter switches in the overheadconsole. This allows the operator toelevate the idle RPM for extended idleperiods, as well as aftermarket equipmentsuch as PTO operation. You must configurethis feature even if ordered from thefactory. See your authorized dealer forrequired upfitting.
Operation in Snow and Rain
Vehicle operation in heavy snowfall orextreme rain conditions may feedexcessive amounts of snow or water intothe air intake system. This could plug theair filter with snow and may cause theengine to lose power and possibly shutdown.
We recommend the following actions afteroperating your vehicle up to 200 mi(320 km) in snowfall or extreme rain:
•Snow: At the earliest opportunity, openthe hood and clear all the snow and icefrom the air filter housing inlet (do notremove the foam filter) and reset theair filter restriction gauge.
Note:Removal of the foam filter degradesyour vehicle performance during snow andhot weather conditions.
•Extreme rain: The air filter dries afterabout 15–30 minutes at highwayspeeds. At the earliest opportunity,open the hood and reset the air filterrestriction gauge.
Refer to Air filter and restriction gauge inthe Maintenance chapter for moreinformation. See Changing the EngineAir Filter (page 357).
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Starting and Stopping the Engine
If your vehicle is equipped with a dieselengine, an Intelligent Oil Life Monitor™calculates the proper oil change serviceinterval. When the information displayindicates: OIL CHANGE REQUIRED, changethe engine oil and oil filter. SeeInformation Displays (page 111).
The engine oil filter protects your engineby filtering harmful, abrasive or sludgeparticles and particles significantly smallerthan most available will-fit filters. SeeMotorcraft Parts (page 419).
1. Unscrew the oil filter and oil pan drainplug and wait for the oil to drain.
2. Replace the filter.
3. Reinstall the oil pan drain plug.
4. Refill the engine with new oil. SeeCapacities and Specifications (page427).
5. For diesel engines, you need to resetthe Intelligent Oil Life Monitor™. SeeInformation Displays (page 111).
Engine lubrication for severeservice operation
The following conditions define severeoperation for which engine operation withSAE 5W-40 API CJ-4 is recommended. Oiland oil filter change intervals will bedetermined by the Intelligent Oil LifeMonitor™ as noted previously.
•Frequent or extended idling (over 10minutes per hour of normal driving).
•Low-speed operation/stationary use.
•If vehicle is operated in sustainedambient temperatures below -9°F(-23°C) or above 100°F (38°C).
•Frequent low-speed operation,consistent heavy traffic less than25 mph (40 km/h).
•Operating in severe dust conditions.
•Operating the vehicle off road.
•Towing a trailer over 1,000 mi(1,600 km).
•Sustained, high-speed driving at GrossVehicle Weight Rating (maximumloaded weight for vehicle operation).
•Use of fuels with sulfur content otherthan ultra-low sulfur diesel (ULSD).
•Use of high-sulfur diesel fuel.
CHANGING THE COALESCER
FILTER ELEMENT
WARNING
Do not dispose of engine oil or oilfilters in the household refuse or thepublic sewage system. Use anauthorized waste disposal facility.
Do not clean or recondition the filterelement.
We recommend that you demand the useof genuine Ford and Motorcraft® partswhenever your vehicle requires scheduledmaintenance or repair. Use the correctspecification filter element. SeeMotorcraft Parts (page 418).
Note:Operating your vehicle without a filterelement or with an unapproved filterelement may result in damage to the turbocharger or exchanger and could lead toengine damage that may not be covered bythe vehicle Warranty.
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Maintenance
Filter cover.A
Filter element.B
Filter housing.C
1. Clean the filter cover and remove thebolts.
2. Carefully remove the filter cover.
3. Remove used filter element from thefilter housing and carefully dispose ofit.
4.Make sure that the sealing surfaces onthe filter housing and cover are cleanand free of debris.
5. Install the new filter element.
6. Install the filter cover.
7. Install the bolts finger-tight.
8.Fully tighten all of the bolts to between3–4 lb.ft (4.5–6 Nm) in the sequenceshown.
9.Record the engine mileage and updatethe service log accordingly.
OIL CHANGE INDICATOR
RESET
Use the information display controls onthe steering wheel to reset the oil changeindicator.
From the main menu scroll to:
Action and descriptionMessage
Press the right arrow button,then from this menu scrollto the following message.
Settings
Press the right arrow button,then from this menu scrollto the following message.
Conveni-ence
Press the right arrow button,then from this menu scrollto the following message.
Oil LifeReset
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MaintenanceE211403
A
B
C E211404
165
4
32
7
Action and descriptionMessage
Press and hold the OKbutton until the instrumentcluster displays thefollowing message.
Hold OK toReset
Reset Successful
When the oil change indic-ator resets the instrumentcluster displays 100%.
Remaining Life
{00}%
If the instrument clusterdisplays one of the followingmessages, repeat theprocess.
Not Reset
Reset Cancelled
ENGINE COOLANT CHECK -
6.2L/6.8L
WARNINGS
Do not add engine coolant when theengine is hot. Steam and scaldingliquids released from a hot coolingsystem can burn you badly. Also, spillingcoolant on hot engine parts can burn you.
Do not put engine coolant in thewindshield washer fluid container. Ifsprayed on the windshield, enginecoolant could make it difficult to seethrough the windshield.
To reduce the risk of personal injury,make sure the engine is cool beforeunscrewing the coolant pressurerelief cap. The cooling system is underpressure. Steam and hot liquid can comeout forcefully when you loosen the capslightly.
WARNINGS
Do not add coolant further than theMAX mark.
When the engine is cold, check theconcentration and level of the coolant atthe intervals listed in the scheduledmaintenance information. See ScheduledMaintenance (page 573).
Note:Make sure that the coolant level isbetween the MIN and MAX marks on thecoolant reservoir.
Note: Coolant expands when it is hot. Thelevel may extend beyond the MAX mark.
Maintain coolant concentration within48% to 50%, which equates to a freezepoint between -30°F (-34°C) and -34°F(-37°C). Coolant concentration should bechecked using a refractometer. Werecommend, Robinair® Coolant andBattery Refractometer 75240 (Rotundatool part number: ROB75240). We do notrecommend the use of hydrometers orcoolant test strips for measuring coolantconcentration.
Note:Automotive fluids are notinterchangeable. Do not use coolant orwindshield washer fluid outside of itsspecified function and vehicle location.
Note: Do not use stop leak pellets, coolingsystem sealants, or non-specified additivesas they can cause damage to the enginecooling or heating systems. Resultingcomponent damage may not be covered bythe vehicle Warranty.
Adding Coolant
WARNING
Never remove the coolant reservoircap while the engine is running or hot.
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Maintenance
Severe Climates
If you drive in extremely cold climates:
•It may be necessary to increase thecoolant concentration above 50%.
•A coolant concentration of 60%provides improved freeze pointprotection. Coolant concentrationsabove 60% decrease the overheatprotection characteristics of thecoolant and may cause enginedamage.
If you drive in extremely hot climates:
•It may be necessary to decrease thecoolant concentration to 40%.
•A coolant concentration of 40%provides improved overheat protection.Coolant concentrations below 40%decrease the freeze and corrosionprotection characteristics of thecoolant and may cause enginedamage.
Vehicles driven year-round in non-extremeclimates should use prediluted coolant foroptimum cooling system and engineprotection.
Fail-Safe Cooling
Fail-safe cooling allows you to temporarilydrive your vehicle before any incrementalcomponent damage occurs. The fail-safedistance depends on ambienttemperature, vehicle load and terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat, thecoolant temperature gauge moves towardthe red zone:
A warning lamp illuminates anda message may appear in theinformation display.
If the engine reaches a presetover-temperature condition, the engineautomatically switches to alternatingcylinder operation. Each disabled cylinderacts as an air pump and cools the engine.
When this occurs, your vehicle stilloperates, however:
•Engine power is limited.
•The air conditioning system turns off.
Continued operation increases the enginetemperature, causing the engine tocompletely shut down. Your steering andbraking effort increases in this situation.
When the engine temperature cools, youcan re-start the engine. Have your vehiclechecked as soon as possible to minimizeengine damage.
When Fail-Safe Mode Is Activated
WARNINGS
Fail-safe mode is for use duringemergencies only. Operate yourvehicle in fail-safe mode only as longas necessary to bring your vehicle to restin a safe location and seek immediaterepairs. When in fail-safe mode, yourvehicle will have limited power, will not beable to maintain high-speed operation, andmay completely shut down withoutwarning, potentially losing engine power,power steering assist, and power brakeassist, which may increase the possibilityof a crash resulting in serious injury.
Never remove the coolant reservoircap while the engine is running or hot.
Your vehicle has limited engine powerwhen in the fail-safe mode, drive yourvehicle with caution. Your vehicle does notmaintain high-speed operation and theengine may operate poorly.
Remember that the engine is capable ofautomatically shutting down to preventengine damage. In this situation:
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Maintenance
WARNINGS
This vehicle may be fitted with morethan one battery. Removing thebattery cables from only one batterydoes not disconnect your vehicle electricalsystem. Make sure you disconnect thebattery cables from all batteries whendisconnecting power. Failure to do so maycause serious personal injury or propertydamage.
Your vehicle is fitted with a Motorcraftmaintenance-free battery which normallydoes not require additional water.
When a battery replacement is required,you must use a recommendedreplacement battery that matches theelectrical requirements of the vehicle.
Note:After cleaning or replacing thebattery, make sure you reinstall the batterycover or shield.
Note:If you add electrical accessories orcomponents to the vehicle, it may adverselyaffect the low voltage battery performanceand durability. This may also affect theperformance of other electrical systems inthe vehicle.
For longer, trouble-free operation, keep thetop of the battery clean and dry.
If you see any corrosion on the battery orterminals, remove the cables from theterminals and clean with a wire brush. Youcan neutralize the acid with a solution ofbaking soda and water.
Because your vehicle’s engine iselectronically controlled by a computer,some control conditions are maintainedby power from the battery. When thebattery is disconnected or a new batteryis installed, the engine must relearn its idleand fuel trim strategy for optimumdriveability and performance. Flexible fuelvehicles (FFV) must also relearn theethanol content of the fuel for optimumdriveability and performance.
To restore the settings, do the following:
1. Apply the parking brake.
2. Shift into park (P) or neutral (N).
3. Switch off all accessories.
4. Press the brake pedal and start yourvehicle.
5. Run the engine until it reaches normaloperating temperature. While theengine is warming up, complete thefollowing: Reset the clock. See AudioSystem (page 441). Reset the powerwindows bounce-back feature. SeeWindows and Mirrors (page 95).Reset the radio station presets. SeeAudio System (page 441).
6.Allow the engine to idle for at least oneminute.
7.Drive the vehicle at least 10 mi (16 km)to completely relearn the idle trim andfuel trim strategy.
Note:If you do not allow the engine torelearn the idle and fuel trim strategy, theidle quality of your vehicle may be adverselyaffected until the engine computereventually relearns the idle trim and fueltrim strategy.
Note:For flexible fuel vehicles, if you areoperating on E85, you may experience poorstarts or an inability to start the engine anddriveability problems until the fuel trim andethanol content have been relearned.
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Maintenance
Operating your vehicle in heavy snowfallor extreme rain conditions may allowexcessive amounts of snow or water intothe air intake system. This could restrict airflow and cause the engine to lose poweror shut down.
After installing a new air filter element, youmust reset the gauge by pressing the resetbutton.
After operating your vehicle during in heavysnowfall or extreme rain, do the following:
•Snow: At the earliest opportunity, openthe hood and clear any snow and icefrom the air filter housing inlet andreset the air filter restriction gauge.
•Extreme rain: The air filter elementdries out after approximately 15–30minutes of driving at highway speeds.At the earliest opportunity, open thehood and reset the air filter restrictiongauge.
Note:Do not remove the foam filter.
CHANGING THE ENGINE-
MOUNTED AND DIESEL FUEL
CONDITIONER MODULE FUEL
FILTERS - 6.7L DIESEL
WARNING
Do not dispose of fuel in thehousehold refuse or the publicsewage system. Use an authorizedwaste disposal facility.
Your vehicle has two fuel filters. The firstfilter mounts on top of the engine on theleft-hand side. The second filter is insidethe diesel fuel conditioner module. Themodule is mounted between the outboardside of the fuel tank and the frame rail.
Note:The module is at the front of the fueltank or at the front of the aft-axle fuel tankon some models.
Regular fuel filter changes are animportant part of engine maintenance;failing to keep with the scheduledmaintenance could lead to engineperformance issues and fuel injectionsystem damage. See ScheduledMaintenance (page 573).
Use only recommended service partsconforming to specifications. SeeMotorcraft Parts (page 418).
Note:Using fuel that has high levels ofimpurities may require more frequent filterreplacements than the service intervalspecifies.
Diesel Fuel Conditioner ModuleFilter
Filter Location
Use the tables below to find the locationof your filter.
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Maintenance