
present, the service engine soon indicatorshould stay off the next time you start theengine. A driving cycle consists of a coldengine startup followed by mixed city andhighway driving. No additional vehicleservice is required.
If the service engine soon indicator remainson, have your vehicle serviced at the firstavailable opportunity. Although somemalfunctions detected by the OBD-II maynot have symptoms that are apparent,continued driving with the service enginesoon indicator on can result in increasedemissions, lower fuel economy, reducedengine and transmission smoothness andlead to more costly repairs.
Readiness for Inspection andMaintenance (I/M) Testing
Some state and provincial and localgovernments may haveInspection/Maintenance (I/M) programsto inspect the emission control equipmenton your vehicle. Failure to pass thisinspection could prevent you from gettinga vehicle registration.
If the service engine soonindicator is on or the bulb doesnot work, your vehicle may needservice. See On-Board Diagnostics.
Your vehicle may not pass the I/M test ifthe service engine soon indicator is on ornot working properly (bulb is burned out),or if the OBD-II system has determinedthat some of the emission control systemshave not been properly checked. In thiscase, the vehicle is not ready for I/Mtesting.
If the vehicle’s engine or transmission hasjust been serviced, or the battery hasrecently run down or been replaced, theOBD-II system may indicate that thevehicle is not ready for I/M testing. Todetermine if the vehicle is ready for I/Mtesting, turn the ignition key to the on
position for 15 seconds without crankingthe engine. If the service engine soonindicator blinks eight times, it means thatthe vehicle is not ready for I/M testing; ifthe service engine soon indicator stays onsolid, it means that your vehicle is readyfor I/M testing.
The OBD-II system checks the emissioncontrol system during normal driving. Acomplete check may take several days.
If the vehicle is not ready for I/M testing,you can perform the following driving cycleconsisting of mixed city and highwaydriving:
1. 15 minutes of steady driving on anexpressway or highway followed by 20minutes of stop-and-go driving with atleast four 30-second idle periods.
2. Allow your vehicle to sit for at leasteight hours with the ignition off. Then,start the vehicle and complete theabove driving cycle. The vehicle mustwarm up to its normal operatingtemperature. Once started, do not turnoff the vehicle until the above drivingcycle is complete.
If the vehicle is still not ready for I/Mtesting, you need to repeat the abovedriving cycle.
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EMISSION CONTROL SYSTEM
- DIESEL
Oxidation Catalytic Converter andDiesel Particulate Filter System (If
Equipped)
WARNING
The normal operating temperatureof the exhaust system is very high.Never work around or attempt torepair any part of the exhaust system untilit has cooled. Use special care whenworking around the diesel oxidationcatalytic converter or the diesel particulatefilter. The diesel oxidation catalyticconverter and the diesel particulate filterheat up to very high temperatures afteronly a short period of engine operation andremain hot after you switch the engine off.
Your vehicle has a diesel particulate filter.The diesel particulate filter is an inline filterin the exhaust system that reduces carbonemissions by trapping exhaust particlesbefore they reach the tailpipe. The dieselparticulate filter looks similar to atraditional exhaust catalyst and is part ofthe exhaust system under your vehicle. Thefilter couples to a diesel oxidation catalystthat reduces the amount of harmfulexhaust emitted from the tailpipe. As sootgathers in the system, it begins to restrictthe filter. The system must periodicallyclean the soot that gathers inside the filter.This is carried out in two ways, passiveregeneration and active regeneration. Bothmethods occur automatically and requireno actions from the driver. During eitherone of these regeneration methods,although you may notice a change inexhaust tone. At certain times, theinformation display shows variousmessages related to the diesel particulatefilter. See Information Messages (page128).
Diesel Particulate Filter Maintenance
You must properly maintain your vehicle'sdiesel particulate filter in order for it tofunction properly.
Do not disregard maintenance messagesthat appear in the information display.Failure to follow the instructions of aninformation message may degrade vehicleperformance and could lead to enginedamage that may not be covered by thevehicle Warranty.
Failure to perform active or operatorcommanded regeneration when instructedcould result in a clogged diesel particulatefilter. If the diesel particulate filter fillsbeyond the regeneration threshold, yourvehicle disables the ability for active andoperator commanded regeneration. Thiscould result in irreversible damage to thediesel particulate filter requiringreplacement that may not be covered bythe vehicle Warranty.
Passive Regeneration
In passive regeneration, the exhaustsystem temperature and constituentsautomatically clean the filter by oxidizingthe soot. Cleaning automatically occursduring normal vehicle operating conditionsdue to driving patterns.
Active Regeneration
Once the diesel particulate filter is full ofexhaust particles, the engine controlmodule commands the exhaust system toclean the filter through active regeneration.Active regeneration requires the enginecomputer to raise the exhaust temperatureto eliminate the particles. During cleaning,the particles convert to harmless gasses.Once cleaned the diesel particulate filtercontinues trapping exhaust particles.
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exhaust system has had sufficient time tocool. Depending on the amount of sootcollected by the diesel particulate filter,ambient temperature and altitude,operator commanded regeneration lastsapproximately 30 minutes.
Operator Commanded Regenerationwith Automatic Regeneration Control(If Equipped)
If your vehicle is operated with significantstationary operation, low speed drivecycles less than 25 mph (40 km/h), shortdrive cycles, drive time less than 15 minutesor the vehicle does not fully warm up,passive and active regeneration may notsufficiently clean the diesel particulatefilter system. You can switch off automaticregeneration until better driving conditionsare available, for example steady highspeed driving. You can then switchautomatic regeneration back on to cleanthe diesel particulate filter.
Switching Automatic RegenerationControl On and Off
To switch operator commandedregeneration on and off, use theinformation display control on the steeringwheel. See General Information (page111). Scroll to the exhaust cleaningmessage and then select Y or N to switchit On or Off.
How to Interrupt or Cancel OperatorCommanded Regeneration
If you need to cancel the operatorcommanded regeneration, pressing thebrake, accelerator or switching the engineoff stops the procedure. Depending on theamount of time you allowed the operatorcommanded regeneration to operate, sootmay not have had sufficient time to be fullyeliminated, but the exhaust system andexhaust gas may still be hot. If you shut
your vehicle off during operatorcommanded regeneration, you may noticeturbo flutter. This is a normal consequencecaused by shutting off a diesel engineduring boosted operation and is considerednormal.
Filter Service and Maintenance
Over time, a slight amount of ash buildsup in the diesel particulate filter, which isnot removed during the regenerationprocess. The filter may need to be removedfor ash cleaning at approximately120,000 mi (190,000 km) or it may needto be replaced with a new orremanufactured part. Actual mileagevaries depending on engine and vehicleoperating conditions. The filter may needto be replaced with a new orremanufactured part at approximately250,000 mi (400,000 km). Actualmileage varies depending on engine andvehicle operating conditions.
If filter service is required, theengine control system warninglamp illuminates in theinformation display.
If there are any issues with thediesel particulate filter system,the engine control systemwarning lamp and a serviceengine soon warning lampilluminate to inform you thatyour vehicle requires service. Have yourvehicle checked as soon as possible.
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Resonator and Tailpipe AssemblyMaintenance
Aftermarket devices or modifications tothe exhaust system may reduce theeffectiveness of the exhaust system aswell as cause damage to the exhaustsystem or engine. This may also degradevehicle performance and could lead toengine damage that may not be coveredby the vehicle Warranty.
Emission Control System Laws
WARNING
Do not remove or alter the originalequipment floor covering orinsulation between it and the metalfloor of the vehicle. The floor covering andinsulation protect occupants of the vehiclefrom the engine and exhaust system heatand noise. On vehicles with no originalequipment floor covering insulation, do notcarry passengers in a manner that permitsprolonged skin contact with the metalfloor. Failure to follow these instructionsmay result in fire or personal injury.
In the United States, federal law andcertain state laws prohibit removing orrendering the emission control systeminoperative. Similar federal or provinciallaws may apply in Canada. We do notrecommend any vehicle modificationwithout determining applicable law.
Tampering with emissionscontrol system, including relatedsensors or the diesel exhaustfluid injection system can result in reducedengine power and the service engine soonwarning lamp illuminating in theinformation display.
Tampering with a Noise ControlSystem
Federal law prohibits the following acts orthe causing thereof:
•The removal or rendering inoperativeby any person other than for purposesof maintenance, repair or replacementof any device or element of designincorporated into any new vehicle forthe purpose of noise control prior to itssale or delivery to the ultimatepurchaser or while it is in use.
•The use of the vehicle after such deviceor element of design has been removedor rendered inoperative by any person.
Among those acts, which the United StatesEnvironmental Protection Agency maypresume to constitute tampering are theacts listed below:
•Removal of hood blanket, fender apronabsorbers, fender apron barriers,underbody noise shields or acousticallyabsorptive material.
•Tampering or rendering inoperative theengine speed governor, to allow enginespeed to exceed manufacturer’sspecifications.
The complexity of the diesel engine makesit so the owner is discouraged fromattempting to perform maintenance otherthan the services described in this Owner'sManual.
If you experience difficulty starting theengine, rough idling, excessive exhaustsmoke, a decrease in engine performanceor excess fuel consumption, perform thefollowing checks:
•A plugged or disconnected air inletsystem or engine air filter element.
•Water in the fuel filter and waterseparator.
•A clogged fuel filter.
•Contaminated fuel.
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•Air in the fuel system, due to looseconnections.
•An open or pinched sensor hose.
•Check engine oil level.
•Wrong fuel or oil viscosity for theclimatic conditions.
If these checks do not help you correct theengine performance problem you areexperiencing, have your vehicle checkedas soon as possible.
Noise Emissions Warranty, ProhibitedTampering Acts and Maintenance
On January 1, 1978, Federal regulationbecame effective governing the noiseemission on vehicles weighing over10,000 lb (4,536 kg) Gross Vehicle WeightRating. The preceding statementsconcerning prohibited tampering acts andmaintenance, and the noise warrantyfound in the Warranty Guide, areapplicable to complete chassis cabs over10,000 lb (4,536 kg) Gross Vehicle WeightRating.
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If Shift Delayed Pull Forward appears inthe information display, transfer case geartooth blockage is present. To alleviate thiscondition, place the transmission in aforward gear, move the vehicle forwardapproximately 5 ft (1.5 m), and shift thetransmission back to neutral to allow thetransfer case to complete the range shift.
How Your Vehicle Differs FromOther Vehicles
WARNING
Vehicles with a higher center ofgravity (utility and four-wheel drivevehicles) handle differently thanvehicles with a lower center of gravity(passenger cars). Avoid sharp turns,excessive speed and abrupt steering inthese vehicles. Failure to drive cautiouslyincreases the risk of losing control of yourvehicle, vehicle rollover, personal injury anddeath.
Truck and utility vehicles can differ fromsome other vehicles. Your vehicle may behigher to allow it to travel over roughterrain without getting hung up ordamaging underbody components.
The differences that make your vehicle soversatile also make it handle differentlythan an ordinary passenger car.
Maintain steering wheel control at alltimes, especially in rough terrain. Sincesudden changes in terrain can result inabrupt steering wheel motion, make sureyou grip the steering wheel from theoutside. Do not grip the spokes.
Drive cautiously to avoid vehicle damagefrom concealed objects such as rocks andstumps.
You should either know the terrain orexamine maps of the area before driving.Map out your route before driving in thearea. To maintain steering and brakingcontrol of your vehicle, you must have allfour wheels on the ground and they mustbe rolling, not sliding or spinning.
Driving Off-Road With Truck andUtility Vehicles
Note:On some models, the initial shift fromtwo-wheel drive to four-wheel drive whilethe vehicle is moving can cause somemomentary clunk and ratcheting sounds.This is the front drivetrain coming up tospeed and the automatic locking hubsengaging and is not cause for concern.
Note:Your vehicle may be equipped witha front air dam that can become damaged(due to reduced ground clearance) whentaking your vehicle off-road. This air damcan be taken off by removing 15 bolts.
Four-wheel drive vehicles are speciallyequipped for driving on sand, snow, mudand rough terrain and have operatingcharacteristics that are somewhatdifferent from conventional vehicles, bothon and off the road.
Power is supplied to all four wheelsthrough a transfer case. On four-wheeldrive vehicles, the transfer case allows youto select 4WD when necessary.Information on transfer case operation andshifting procedures can be found in thischapter. Information on transfer casemaintenance can be found in theMaintenance chapter. You should becomethoroughly familiar with this informationbefore you operate your vehicle.
Four-wheel drive (when you select a 4WDmode) uses all four wheels to power thevehicle. This increases traction, enablingyou to drive over terrain and roadconditions that a conventional two-wheeldrive vehicle cannot.
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Maintenance and Modifications
The suspension and steering systems onyour vehicle have been designed andtested to provide predictable performancewhether loaded or empty. For this reason,we strongly recommend that you do notmake modifications such as adding orremoving parts (i.e. lift kits or stabilizerbars) or by using replacement parts notequivalent to the original factoryequipment.
We recommend that you use caution whenyour vehicle has either a high load or device(i.e. ladder or luggage racks). Anymodifications to your vehicle that raise thecenter of gravity may cause your vehicleto roll over when there is a loss of vehiclecontrol.
Failure to maintain your vehicle correctlymay void the warranty, increase your repaircost, reduce vehicle performance andoperational capabilities and adverselyaffect you and your passenger's safety. Werecommend you frequently inspect yourvehicle's chassis components when yourvehicle is subject to off road usage.
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This equals the maximum loadedtrailer weight for this combination.
Note:The trailer tongue load isconsidered part of the payload foryour vehicle. Reduce the totalpayload by the final trailer tongueweight.
Note:Consult an authorized dealerto determine the maximum trailerweight allowed for your vehicle ifyou are not sure.
For additional information ontrailer weights, reference the RV& Trailer Towing Guide availableat your authorized dealer, oronline.
RV & Trailer Towing Guide Online
http://www.fleet.ford.com/towing-guides/Website
ESSENTIAL TOWING CHECKS
WARNING
Do not exceed the maximumpermissible nose weight, e.g. verticalweight on the tow ball. Failure toadhere to this warning could result in lossof vehicle control, serious personal injuryor death.
Follow these guidelines for safe towing:
•Do not tow a trailer until you drive yourvehicle at least 1,000 mi (1,600 km).
•Consult your local motor vehicle lawsfor towing a trailer.
•See the instructions included withtowing accessories for the properinstallation and adjustmentspecifications.
•Service your vehicle more frequently ifyou tow a trailer. See your scheduledmaintenance information.
•If you use a rental trailer, follow theinstructions the rental agency givesyou.
See Load limits in the Load Carryingchapter for load specification terms foundon the tire label and Safety Compliancelabel and instructions on calculating yourvehicle's load.
Vehicles with a diesel engine have anengine braking feature. See GeneralInformation (page 221).
Remember to account for the trailertongue weight as part of your vehicle loadwhen calculating the total vehicle weight.
Some vehicles will have the ability tomodify trailer towing features. SeeGeneral Information (page 111).
Trailer Towing Connector
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