Reduced Engine Performance...................51
Economical Driving
.........................................51
Driving Through Water
..................................52
Roadside Emergencies
Roadside Assistance
.....................................53
Hazard Warning Flashers............................54
Jump Starting the Vehicle...........................54
Transporting the Vehicle
.............................56
Customer Assistance
Getting the Services You Need
.................58
In California (U.S. Only)
...............................59
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................60
Utilizing the Mediation/Arbitration Program (Canada Only)
...........................61
Getting Assistance Outside the U.S. and Canada...........................................................61
Ordering Additional Owner's Literature.......................................................62
Reporting Safety Defects (U.S. Only)...............................................................63
Reporting Safety Defects (Canada Only)...............................................................63
Fuses
Fuse Specification Chart.............................65
Changing a Fuse
.............................................83
Maintenance
General Information
.....................................85
Under Hood Overview - Commercial Chassis..........................................................86
Under Hood Overview - Motorhome Chassis
...........................................................87
Engine Oil Dipstick
........................................88
Engine Oil Check............................................88
Oil Change Indicator Reset
........................89
Engine Coolant Check
.................................89
Automatic Transmission Fluid Check..............................................................93 Brake Fluid Check
..........................................95
Power Steering Fluid Check.......................97
Fuel Filter
..........................................................98
Changing the 12V Battery...........................98
Changing the Engine Air Filter.................100
Vehicle Care
General Information.....................................101
Cleaning the Exterior....................................101
Cleaning the Engine.....................................102
Cleaning the Alloy Wheels
........................102
Vehicle Storage.............................................103
Wheels and Tires
Tire Care
...........................................................105
Using Snow Chains
......................................120
Changing a Road Wheel
.............................121
Technical Specifications
............................124
Capacities and Specific- ations
Engine Specifications
..................................125
Motorcraft Parts
............................................125
Vehicle Identification Number
.................127
Vehicle Certification Label.........................127
Transmission Code Designation.............128
Capacities and Specifications
.................129
Ford Protect
Ford Protect....................................................134
Scheduled Maintenance
General Maintenance Information
........136
Normal Scheduled Maintenance...........139
Special Operating Conditions Scheduled Maintenance...............................................141
Scheduled Maintenance Record
............143
Appendices
Type Approvals
.............................................154
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Table of Contents
The DTE function will display a message
in the information display when you have
approximately 50 miles (80 km), to empty.
Press RESET to clear this warning
message. It will return at approximately 25
miles (40 km), 10 miles (16 km) and 0
miles (0 km) miles to empty.
DTE is calculated using a running average
fuel economy, which is based on your
recent driving history of 500 miles (800
km).
ENG HRS
Registers the accumulated time the engine
has been running.
System check and vehicle feature
customization
Press the SETUP button repeatedly to
cycle the message center through the
following features:
Note:
When returning to the SETUP menu
and a non-English language has been
selected, HOLD RESET FOR ENGLISH will
be displayed to change back to English.
Press and hold the RESET button to change
back to English. PRESS RESET FOR SYS CHECK
When this message appears, press the
RESET button and the message center will
begin to cycle through the following
systems and provide a status of the item
if needed.
Note:
Some systems show a message only
if a condition is present
• ENGINE TEMP
• TRANS TEMP
• OIL PRESSURE
• BRAKE FLUID LEVEL
• FUEL LEVEL (if equipped)
UNITS
Displays the current units English or Metric
Press the RESET button to change from
English to Metric.
ENGLISH RESET FOR NEW
Allows you to choose which language the
message center will display in. Selectable
languages are English, Spanish, or French.
Press the RESET button to cycle the
message center through English, Spanish
and French language choices. Press and
hold the RESET button for two seconds to
set the language choice.
INFORMATION MESSAGES
Note: Depending on the vehicle options
equipped with your vehicle, not all of the
messages will display or be available.
Certain messages may be abbreviated or
shortened depending upon which cluster
type you have.
Press the RESET button to acknowledge
and remove some messages from the
information display. Other messages will
be removed automatically after a short
time.
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Information DisplaysE161508
BREAKING-IN
You need to break in new tires for
approximately 300 miles (480
kilometers). During this time, your vehicle
may exhibit some unusual driving
characteristics.
Avoid driving too fast during the first 1000
miles (1600 kilometers). Vary your speed
frequently and change up through the
gears early. Do not labor the engine.
Do not tow during the first 1000 miles
(1600 kilometers).
REDUCED ENGINE
PERFORMANCE
WARNING
Continued operation will increase the
engine temperature and cause the
engine to shut down completely.
If the engine coolant temperature gauge
needle moves to the upper limit position,
the engine is overheating. See Gauges
(page 14).
You must only drive your vehicle for a short
distance if the engine overheats. The
distance you can travel depends on
ambient temperature, vehicle load and
terrain. The engine will continue to operate
with limited power for a short time.
If the engine temperature continues to rise,
the fuel supply to the engine will reduce.
The air conditioning will switch off and the
engine cooling fan will operate continually.
1. Reduce your speed gradually and stop
your vehicle as soon as it is safe to do
so.
2. Switch the engine off immediately to prevent severe engine damage.
3. Wait for the engine to cool down. 4. Check the coolant level. See
Engine
Coolant Check (page 89).
5. Have your vehicle checked by an authorized dealer as soon as possible.
ECONOMICAL DRIVING
Your fuel economy is affected by several
things, such as how you drive, the
conditions you drive under, and how you
maintain your vehicle.
You may improve your fuel economy by
keeping these things in mind:
• Accelerate and slow down in a smooth,
moderate fashion.
• Drive at steady speeds without
stopping.
• Anticipate stops; slowing down may
eliminate the need to stop.
• Combine errands and minimize
stop-and-go driving.
• Close the windows for high-speed
driving.
• Drive at reasonable speeds (traveling
at 55 mph [88 km/h] uses 15% less
fuel than traveling at 65 mph [105
km/h]).
• Keep the tires properly inflated and use
only the recommended size.
• Use the recommended engine oil.
• Perform all regularly scheduled
maintenance.
Avoid these actions; they reduce your fuel
economy:
• Sudden accelerations or hard
accelerations.
• Revving the engine before turning it off.
• Idle for periods longer than one minute.
• Warm up your vehicle on cold
mornings.
• Use the air conditioner or front
defroster.
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Driving Hints
Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Committee (ILSAC), comprised
of U.S. and Japanese automobile
manufacturers.
To top up the engine oil level do the
following:
Clean the area surrounding the engine oil
filler cap before you remove it.
1. Remove the engine oil filler cap. See
Under Hood Overview (page 87).
Turn it counterclockwise and remove
it.
2. Add engine oil that meets the correct specification. See
Capacities and
Specifications (page 129). You may
have to use a funnel to pour the engine
oil into the opening.
3. Recheck the oil level.
4. If the oil level is correct, replace the dipstick and make sure it is fully seated.
5. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately. OIL CHANGE INDICATOR
RESET
Resetting the Oil Life Monitoring
System
Only reset the oil life monitoring system
after changing the engine oil and oil filter.
To reset the oil life monitoring system do
the following:
1.
Switch the ignition on. Do not start the
engine.
2. Fully press the accelerator and brake pedals at the same time.
3. Keep the accelerator and brake pedals
fully pressed.
4. After three seconds, a message displays confirming the reset procedure
is in progress.
5. After 25 seconds, a message displays confirming the reset procedure is
complete.
6. Release the accelerator and brake pedals.
7. Switch the ignition off.
ENGINE COOLANT CHECK WARNINGS
Do not add engine coolant when the
engine is hot. Steam and scalding
liquids released from a hot cooling
system can burn you badly. Also, spilling
coolant on hot engine parts can burn you. Do not put engine coolant in the
windshield washer fluid container. If
sprayed on the windshield, engine
coolant could make it difficult to see
through the windshield.
89
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Maintenance
VEHICLE STORAGE
If you plan on storing your vehicle for 30
days or more, read the following
maintenance recommendations to make
sure your vehicle stays in good operating
condition.
We engineer and test all motor vehicles
and their components for reliable, regular
driving. Under various conditions,
long-term storage may lead to degraded
engine performance or failure unless you
use specific precautions to preserve engine
components.
General
•
Store all vehicles in a dry, ventilated
place.
• Protect from sunlight, if possible.
• If vehicles are stored outside, they
require regular maintenance to protect
against rust and damage.
Body
• Wash your vehicle thoroughly to
remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing
and the underside of front fenders.
• Periodically wash your vehicle if it is
stored in exposed locations.
• Touch-up exposed or primed metal to
prevent rust.
• Cover chrome and stainless steel parts
with a thick coat of auto wax to prevent
discoloration. Re-wax as necessary
when you wash your vehicle.
• Lubricate all hood, door and luggage
compartment hinges and latches with
a light grade oil.
• Cover interior trim to prevent fading.
• Keep all rubber parts free from oil and
solvents. Engine
•
Change the engine oil and filter prior to
storage because used engine oil
contains contaminates which may
cause engine damage.
• Start the engine every 15 days for a
minimum of 15 minutes. Run at fast idle
with the climate controls set to defrost
until the engine reaches normal
operating temperature.
• With your foot on the brake, shift
through all the gears while the engine
is running.
• We recommend that you change the
engine oil before you use your vehicle
again.
Fuel system
• Fill the fuel tank with high-quality fuel
until the first automatic shutoff of the
fuel pump nozzle.
Cooling system
• Protect against freezing temperatures.
• When removing your vehicle from
storage, check coolant fluid level.
Confirm that there are no cooling
system leaks and that fluid is at the
recommended level.
Battery
• Check and recharge as necessary. Keep
connections clean.
• If storing your vehicle for more than 30
days without recharging the battery,
we recommend that you disconnect
the battery cables to maintain battery
charge for quick starting.
Note: It is necessary to reset memory
features if battery cables are disconnected.
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Vehicle Care
CAPACITIES AND SPECIFICATIONS
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
30.6 qt (29 L)
Engine coolant
Between MIN/MAX on brake fluid reservoir
Brake fluid
4.1 qt (3.9 L)
Rear axle lubricant
(Dana M80 axle)
8.0 qt (7.6 L)
Rear axle lubricant
(Dana S110 axle)
7.0 qt (6.6 L)
Rear axle lubricant
(Dana S130 axle)
16.0 qt (15.1 L)
Rear axle lubricant
(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1
Automatic transmission fluid
Keep in FULL range on dipstick
Power steering fluid
Fill as required
Windshield washer fluid
80 gal (303 L)
Fuel tank (Motorhome)
40 gal (151 L)
Fuel tank (Commercial chassis)
44 oz (1.25 kg)
A/C refrigerant
8.8 fl oz (260.2 ml)
A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Capacities and Specifications
Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle.
Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information. Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle
’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and proper pressure. Windshield washer fluid level. Check every six months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary. Cooling system fluid level and coolant strength.
Door weatherstrips for wear. Lubricate if necessary.
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Scheduled Maintenance
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED MAINTENANCE Every 7500 miles (12000 km) or six months (whichever comes first)
Change engine oil and filter.
Rotate tires *
, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection (recommended).
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Every 15000 miles (24000 km) or 12 months (whichever comes first)
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect steering linkage, ball joints, suspension, tie-rod ends, drive shaft and U-joints.
Lubricate if equipped with grease fittings. Other maintenance items
Replace engine air filter.
Every 30000 miles (48000
km)
Change automatic transmission fluid. Consult dealer for
requirements.
Every 60000 miles (96000
km) Replace front wheel bearing grease and grease seal if non-
sealed bearings are used.
Replace spark plugs.
Every 97,500 miles (157000
km)
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Scheduled Maintenance