Protected components
Fuse amp rating
Fuse or relay number
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Powertrain control module relay coil.
5A*
4
Powertrain control module keep alive
memory.
Powertrain control module power.
20A*
5
Instrument panel dimmer module.
20A*
6
Park lamp feeds.
Trailer tow running lamp relay coil.
Ignition coils.
20A*
7
Radio capacitors.
Hydromax – Anti-lock brake system
module.
30A*
8
Powertrain control module.
10A*
9
Daytime running lamps.
20A*
10
Fuel pump relay coil.
20A*
11
Powertrain control module.
Fuel pump diode.
Instrument panel - backup lamp feed.
25A*
12
Trailer tow backup lamps feed.
Trailer tow electric brake controller feed.
30A**
13
Instrument panel battery feed (fuse #15,
21).
60A**
14
Lighting primary fuse.
Power distribution box fuse #19.
Trailer tow park lamps.
20A**
15
Anti-lock brake system module –
Hydromax.
60A**
16
Anti-lock brake system module – Hydro-
boost.
40A**
Horn feed.
20A**
17
Backup lamp relay coil.
20A**
18
A/C clutch coil.
66
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Fuses
Protected components
Fuse amp rating
Fuse or relay number
Brake lamps.
10A*
M5
Radio capacitors.
20A*
M6
Ignition coils.
Backup lamp relay coil.
5A*
M7
Air conditioning clutch coil.
Air conditioning demand switch.
Catalyst monitor sensor.
20A*
M8
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Powertrain control module power.
20A*
M9
Not used.
—
M10
Powertrain control module relay keep alive
power.
5A*
M11
Powertrain control module relay coil.
Parking lamps feed.
20A*
M12
Not used.
Diode
D1
Fuel pump.
Diode
D2
Air conditioning clutch.
Diode
D3
Not used.
—
R2-1
Powertrain control module relay feed
(power distribution box fuse M6, M7, M8,
M9).
30A**
J1
Fuel injectors.
20A**
J2
Fuel pump motor.
Mass airflow sensor.
Powertrain control module.
Cigar lighter power point.
20A**
J3
Diagnostic connector.
Blower motor.
40A**
J4
Headlamps.
30A**
J5
Daytime running lamps on/off relay coil.
Headlamp daytime running lamp relay
feed.
74
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Fuses
Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Committee (ILSAC), comprised
of U.S. and Japanese automobile
manufacturers.
To top up the engine oil level do the
following:
Clean the area surrounding the engine oil
filler cap before you remove it.
1. Remove the engine oil filler cap. See
Under Hood Overview (page 87).
Turn it counterclockwise and remove
it.
2. Add engine oil that meets the correct specification. See
Capacities and
Specifications (page 129). You may
have to use a funnel to pour the engine
oil into the opening.
3. Recheck the oil level.
4. If the oil level is correct, replace the dipstick and make sure it is fully seated.
5. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately. OIL CHANGE INDICATOR
RESET
Resetting the Oil Life Monitoring
System
Only reset the oil life monitoring system
after changing the engine oil and oil filter.
To reset the oil life monitoring system do
the following:
1.
Switch the ignition on. Do not start the
engine.
2. Fully press the accelerator and brake pedals at the same time.
3. Keep the accelerator and brake pedals
fully pressed.
4. After three seconds, a message displays confirming the reset procedure
is in progress.
5. After 25 seconds, a message displays confirming the reset procedure is
complete.
6. Release the accelerator and brake pedals.
7. Switch the ignition off.
ENGINE COOLANT CHECK WARNINGS
Do not add engine coolant when the
engine is hot. Steam and scalding
liquids released from a hot cooling
system can burn you badly. Also, spilling
coolant on hot engine parts can burn you. Do not put engine coolant in the
windshield washer fluid container. If
sprayed on the windshield, engine
coolant could make it difficult to see
through the windshield.
89
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Maintenance
•
1 and 9 -Top of the king pin.
• 2 and 7
- Bottom of king pin.
• 3 and 8 - Right hand and Left hand tie
rod end.
• 4
- Steering gear.
• 5 and 6
- Drag link.
FUEL FILTER
Your vehicle is equipped with a lifetime
fuel filter that is integrated with the fuel
tank. Regular maintenance or replacement
is not needed.
CHANGING THE 12V BATTERY WARNINGS
Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide proper
ventilation. WARNINGS
When lifting a plastic-cased battery,
excessive pressure on the end walls
could cause acid to flow through the
vent caps, resulting in personal injury and
damage to the vehicle or battery. Lift the
battery with a battery carrier or with your
hands on opposite corners. Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately. Note:
If your battery has a cover/shield,
make sure it is reinstalled after the battery
has been cleaned or replaced.
Note: Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after handling.
98
Motorhome (TY3) Canada/United States of America, enUSA, First Printing MaintenanceE161558
CAPACITIES AND SPECIFICATIONS
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
30.6 qt (29 L)
Engine coolant
Between MIN/MAX on brake fluid reservoir
Brake fluid
4.1 qt (3.9 L)
Rear axle lubricant
(Dana M80 axle)
8.0 qt (7.6 L)
Rear axle lubricant
(Dana S110 axle)
7.0 qt (6.6 L)
Rear axle lubricant
(Dana S130 axle)
16.0 qt (15.1 L)
Rear axle lubricant
(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1
Automatic transmission fluid
Keep in FULL range on dipstick
Power steering fluid
Fill as required
Windshield washer fluid
80 gal (303 L)
Fuel tank (Motorhome)
40 gal (151 L)
Fuel tank (Commercial chassis)
44 oz (1.25 kg)
A/C refrigerant
8.8 fl oz (260.2 ml)
A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
129
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Capacities and Specifications
Specification
Name
ESA-M1C75-B
Transmission, steering, parking linkages and pivots and
brake pedal shaft grease:
Premium Long-Life Grease
XG-1-E1
ESB-M1C93-B
Multi-purpose grease:
Motorcraft® Multi-Purpose Grease Spray
XL-5
1 Motorcraft® DOT 3 High Performance Motor Vehicle Brake Fluid is for vehicles with
Hydroboost brake booster systems. This include chassis with gross vehicle weight ratings
of 16,000 lb (7257 kg), 18,000 lb (8165 kg) and 19,500 lb (8845 kg).
2 Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid is for vehicles with Hydromax brake
booster systems. This is includes chassis with gross vehicle weight ratings of 19,500 lb
(8845 kg), 20,500 lb (9299 kg), 22,000 lb (9979 kg), 24,000 lb (10886 kg) and 26,000
lb (11793 kg).
If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
• Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft® motor oil for
your vehicle. If Motorcraft® oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Committee (ILSAC).
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
132
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE142732
Preparing Your Vehicle.......................................
55
Removing the Jumper Cables......................... 56
L
Lighting Control................................................12 Headlamp Flasher................................................. 12
High Beams............................................................. 12
Lighting................................................................12
Load Carrying..................................................39
Load Limit.........................................................39
Vehicle Loading - with and without a
Trailer................................................................... 39
Lug Nuts See: Changing a Road Wheel.......................... 121
M
Maintenance....................................................85 General Information............................................ 85
Message Center See: Information Displays.................................. 19
Mobile Communications Equipment.........7
Motorcraft Parts
............................................125
N
Normal Scheduled Maintenance...........139
O
Oil Change Indicator Reset........................89 Resetting the Oil Life Monitoring
System................................................................ 89
Oil Check See: Engine Oil Check........................................ 88
Ordering Additional Owner's Literature........................................................62
Obtaining a French Owner ’s Manual............63
P
Parking Brake
...................................................37
Perchlorate..........................................................5
Power Steering Fluid Check.......................97 Steering linkage lubrication points................97
Protecting the Environment
.........................9 R
Recommended Towing Weights
..............46
Reduced Engine Performance...................51
Refueling............................................................27 Fuel Filler Cap........................................................ 28
Replacement Parts Recommendation.........................................6
Collision Repairs...................................................... 6
Scheduled Maintenance and Mechanical Repairs................................................................... 6
Warranty on Replacement Parts...................... 6
Reporting Safety Defects (Canada Only)................................................................63
Reporting Safety Defects (U.S. Only)................................................................63
Roadside Assistance
.....................................53
Vehicles Sold in Canada: Getting Roadside
Assistance.......................................................... 53
Vehicles Sold in Canada: Roadside Assistance Program Coverage................... 54
Vehicles Sold in Canada: Using Roadside Assistance .......................................................... 54
Vehicles Sold in the United States: Getting Roadside Assistance...................................... 53
Vehicles Sold in the United States: Using Roadside Assistance...................................... 53
Roadside Emergencies
................................53
Running-In See: Breaking-In..................................................... 51
Running Out of Fuel.......................................27
S
Safety Precautions........................................26
Scheduled Maintenance Record
............143
Scheduled Maintenance............................136
Snow Chains See: Using Snow Chains.................................. 120
Special Notices
.................................................6
New Vehicle Limited Warranty.......................... 6
On Board Diagnostics Data Link Connector
.............................................................. 7
Special Instructions............................................... 6
Special Operating Conditions Scheduled Maintenance.................................................141
Exceptions............................................................. 142
159
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index
Speed Control
See: Cruise Control.............................................. 38
Starter Switch See: Ignition Switch............................................. 23
Starting a Gasoline Engine.........................23 Failure to Start....................................................... 24
Guarding Against Exhaust Fumes.................24
Important Ventilating Information................24
Stopping the Engine When Your Vehicle is Moving................................................................. 24
Stopping the Engine When Your Vehicle is Stationary........................................................... 24
Starting and Stopping the Engine............23 General Information............................................ 23
Steering Wheel................................................10
Symbols Glossary.............................................3
T
Technical Specifications See: Capacities and Specifications.............125
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).........................60
Tire Care
...........................................................105
Glossary of Tire Terminology......................... 106
Information About Uniform Tire Quality Grading.............................................................. 105
Information Contained on the Tire Sidewall............................................................. 107
Temperature A B C............................................ 106
Traction AA A B C............................................... 105
Treadwear............................................................. 105
Tires See: Wheels and Tires...................................... 105
Towing a Trailer...............................................45 Load Placement................................................... 45
Towing the Vehicle on Four Wheels.......50 Emergency Towing.............................................. 50
Towing................................................................45
Transmission Code Designation.............128
Transmission....................................................33
Transmission See: Transmission................................................ 33
Transporting the Vehicle
.............................56
Type Approvals.............................................154
RF Certification Logos for Tire Pressure
Monitoring Sensor(s)................................... 154U
Under Hood Overview - Commercial
Chassis............................................................86
Under Hood Overview - Motorhome Chassis............................................................87
Using Cruise Control.....................................38 Switching Cruise Control Off........................... 38
Switching Cruise Control On............................ 38
Using Snow Chains
......................................120
Utilizing the Mediation/Arbitration Program (Canada Only)............................61
V
Vehicle Care.....................................................101 General Information........................................... 101
Vehicle Certification Label.........................127
Vehicle Identification Number
.................127
Vehicle Storage.............................................103 Battery.................................................................... 103
Body........................................................................\
103
Brakes..................................................................... 104
Cooling system.................................................... 103
Engine..................................................................... 103
Fuel system.......................................................... 103
General................................................................... 103
Miscellaneous...................................................... 104
Removing Vehicle From Storage.................. 104
Tires........................................................................\
. 104
VIN See: Vehicle Identification Number..............127
W
Warning Lamps and Indicators..................16 Anti-Lock Braking System................................. 16
Battery....................................................................... 16
Brake Reserve System......................................... 17
Brake System.......................................................... 17
Cruise Control.......................................................... 17
Direction Indicator................................................. 17
Electronic Throttle Control................................. 17
Fasten Safety Belt................................................. 17
High Beam................................................................ 17
Service Engine Soon............................................. 17
Transmission Tow/Haul...................................... 18
160
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index