2017 CITROEN RELAY paint

10
Changing a wiper
blade 169
Bulbs, lighting, changing
bulbs

163-168
V

ery cold conditions protectors

89
Opening the bonnet, stay


139
Under the bonnet


140
Labels / Precautions


182-185
Engines


191-192
Identification markings,
serial number

, paint,
tyres

196
Levels

141-143
●
dipstick,
●

brake fluid,
●


screenwash / headlamp wash


fluid
●

power steering fluid,
●


coolant. W

ater bleed, Diesel filter
145
Particle filter


146
Emission control


34, 153
Checks


144-146
●


battery
,
●
air/passenger compartment filter

,
●

oil filter
,
●

manual gearbox,
●


parking brake,
●


brake discs and pads.
tEcHnIcAL dAtA - M AI nt E n A nc E
Dimensions 186-190, 200-203, 206-207
W
eights
193-195 Engine fuses


159, 162
Location

74
Have the additional heating checked at
least once a year at the beginning of
winter. Maintenance and repairs should only
be carried out by a CITROËN dealer or a
qualified workshop.
Use only genuine replacement parts.
Switching off the heating
In the case of deferred operation, the
heating stops at the end of the programmed
period.
Good practice
To avoid any risk of poisoning or
asphyxiation, the additional heating must
not be used, even for short periods, in
an enclosed space such as a garage or
workshop which is not fitted with an exhaust
gas extraction system.
The additional heating switches off when the
battery voltage is low, so as to allow engine
starting.
The additional heating is supplied by the
vehicle's fuel tank. Ensure that the low fuel
warning lamp is not on.
Always switch off the additional heating
when filling with fuel to avoid any risk of fire
or explosion. The temperature near the heater must not
exceed 120
°C. A temperature higher than
this (for example in the case of painting in
an oven) could damage the components of
the electronic circuits.
The additional heating is fitted with
a temperature limiter which cuts off
the combustion in the event of engine
overheating due to a lack of coolant. Check
the level and if necessary top-up following
the advice given in the "Checks - Levels"
section. Then press the programme
selection button before switching the heating
on again.
Setting the operating period
The period of operation can be set to
between 10 and 60 minutes.
Press and hold the "set" button.
At the same time press the "<"
or ">" button.
The time and the time setting
indicator come on.
Press and hold the "set" button again.
At the same time press the "<" or ">" button
again.
The programmed operating period is
displayed and the heating or ventilation
cycle indicator flashes.
Adjust the period by pressing the "<" or ">"
button.
The setting is confirmed by the period
disappearing from the screen or by pressing
the "set" button again In the case of immediate
operation, press this button
again
to switch off manually.
The heating cycle indicator and
the screen go off.
Ventilation

136
OtHEr AccESSOrIES
These accessories and parts, having been
tested and approved for reliability and
safety, are all adapted to your vehicle. A
wide range of recommended and genuine
parts is available.
"c omfort":
Air deflectors, insulated module, scented air
fresheners, reading lamp, cigarette lighter,
portable ashtray, non-slip seat cushions,
rear parking sensors...
"Protection":
Mats, mudflaps, vehicle protective cover,
seat covers, security grills for rear door
windows, twin rear security doors with
security locks, paint touch-up... "Security":
Anti-intrusion alarm, vehicle tracking system,
snow chains, non-slip covers, child seats,
first aid kit, warning triangle, high visibility
vest, fire extinguisher, pet safety belt, seat
belt cutter / glass hammer...
"Style":
Alloy wheels...
"Multimedia":
CD player, Wi-Fi on Board, semi-integral
satellite navigation system, hands-free kits,
driving aids, rear multimedia support, DVD
player, navigation mapping update, portable
satellite navigation systems, telephone
carrier, aftermarket digital radio, audio
systems...
"
t
ransport solutions":
T

owbars, towbar wiring harness with
7/13
connector, 7/7 connector, 13 connector,
interior protection kits, non-slip floor, wheel
arch protector, cab dividers, transverse roof
bars, roof racks, ladder for roof rack, roof
loading runners, loading plate for roof rack... Installation of radiocommunication
transmitters
You are advised to contact a CITROËN
dealer before installing accessory
radiocommunication transmitters with
external aerial on your vehicle.
CITROËN dealers can advise you on
the specifications (frequency waveband,
maximum output power, aerial position,
specific installation conditions) of the
transmitters which can be fitted, in
accordance with the Vehicle Electromagnetic
Compatibility Directive (2004/104/EC).
The fitting of electrical equipment or
accessories which are not listed by
CITROËN may result in the failure of your
vehicle's electronic system.
We request that you take note of this point
and recommend that you contact a dealer
to be shown the range of recommended
equipment and accessories.
Depending on the country in which the
vehicle is sold or operated, it may be
compulsory to have a high visibility vest,
warning triangle, replacement bulbs and
breathalyzer in the vehicle.
To prevent the mat from becoming
caught under the pedals:
-
ensure that the mat and its fixings are

positioned correctly,
-

never fit one mat on top of another
.
Equipment

182
GLOSSArY OF LABELS
This section groups together all of the texts that appear on labels present on the vehicle.under the bonnet
A
Original painting
Colour
Code
REFINISHING CODE
B
ONLY FOR JUMP START
c
DANGER
AUT

OMATIC ENGINE RESTART. EXTRACT
THE KEY FROM DASHBOARD WHEN
HOOD IS OPENED
For the vehicle identification labels, refer to the "Technical data" section.
Precautions...

196
IdEntIFIcAtIO n MA r KI n GS
A. Manufacturer's plate
This plate is located on the front bumper
crossmember, under the bonnet.
1 -
European whole vehicle type approval number.
2 - VF... Type and serial number.
3 - Gross vehicle weight (GVW).
4 - Gross train weight (GTW).
5.1 - Maximum weight on front axle.
5.2 - Maximum weight on rear axle.
B. Serial number on the
bodywork
d
. Paint code
The paint code is located on the front
bumper crossmember, under the bonnet.
c. tyres
The label (image given as an indication only)
affixed to the vehicle's door pillar, on the
driver's side, indicates:
-

the tyre sizes,
-


the tyre pressures when laden.E. Serial number on the
bodywork
This number is located under the plastic
cover, at the sill on the right-hand side.t
he tyre pressures must be checked cold,
at least monthly.
Vehicle identification

210
cHArActErIStIcS
Equipmentdetails
tipperT

ipper base made of 2 strips of 2.5 mm thick zinc coated high strength steel, joined by central and
longitudinal laser welding.
Tipper body painted vehicle body colour.
Structure of the tipper body 2 main longerons in galvanised high strength steel.
1 tubular steel ram head cross member.
Cross members in galvanised high strength steel. The assembly is protected against corrosion by
the application of a powder coat paint finish.
Sub chassis
2 longerons in "C" made of 2.5 mm thick high strength steel, interior strengthening by enlarged lower wings.
Fixing to the base vehicle by high strength steel brackets.
1 machine-welded tubular steel ram foot cross member, hot galvanised.
1 rear articulation cross member in galvanised steel.
Stop brackets at the ends of the longerons.
Rear lamp protection grille.
Cycle guard and wing supports in galvanised steel.
Body sides
Body sides in high strength steel, 15/10 thickness, cold formed, assembled by continuous laser welding.
Anti-corrosion protection assured by a powder coating paint finish.
Catches with reinforced zinc protection integrated into the form of the sides.
Ladder carrier Galvanised steel uprights. Panels and cross members in painted steel with clinched bolts.
Electro-pump unit 12 Volts, 2 kW
Operating temperature range: -20 to +70°C.
Hydraulic ram Expansion type, nitride ram, 3 section, dia: 107 mm
Maximum pressure: 20 bar.
Hydraulic fluid Mineral type ISO HV 46 or equivalent.
tipper body

214
SErVIc I n G
r eservoir
Check and top up the fluid level regularly. Replace the fluid
annually. Replace the fluid if it contains water.
Check the condition of the hydraulic hose and the sealing of the
hydraulic system regularly.
Pump and motor
Requires no servicing, the ball bearings are lubricated for life and
the plain bearings by the pumped fluid.
Lubrication
The tipper body and ram pivots do not have grease nipples.
Lubricate regularly the hinges and retainers for the tipper body sides
as well as the catches for the rear tipper body side.
Sub-chassis and tipper body
For maximum life, we recommend that you clean your tipper body
by washing it down regularly with hose.
Touch-in the paint chips quickly to avoid the spread of rust.
After 8 months of use, check the tightening torque of the
fixings of the underbody to the chassis (following the
recommendations of the body converter).
cleaning the valve slider
● Remove the plug 244A taking care to recover the ball.
●
Using a wide screwdriver
, remove the bore / piston bolt
assembly.
●

Check that the piston slides smoothly and remove any

impurities. Pass a magnet over if there is any swarf present.
●

Refit the assembly and ensure that the piston slides smoothly
.
Retain the ball with some grease on the plug for reassembly.
●

Bleed the hydraulic system.
Bleed the electro-hydraulic unit
● Remove the hexagonal plug 257.
●
Slacken by a half turn the bolt
587 located inside, using a
hexagonal 6 mm spanner.
●

Operate the electro-hydraulic unit for a few moments by

pressing the raise button.
●

The tipper body does not rise, or very slowly
. When fluid flows
from the orifice, the system is bled.
●

Retighten bolt
587 and refit the plug 257, check that the tipper
body lowers correctly.
tipper body