Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 375
Additional
Maintenance and Care
Owner Safety and Routine
Maintenance
Listed below are vehicle checks
which should be made periodically
by either the owner or a qualified
technician to ensure proper
performance and safety of your
vehicle. Take any problems promptly
to a technician for service advice.
For your safety and that of others,
any of the safety-related
components that may have been
damaged in an accident should be
checked and necessary repairs
performed before operating your
vehicle.
At the minimum, these routine
checks should be made every
6 months or 16,000 km
(10,000 miles) for diesel vehicles,
or every 9,600 km (6,000 miles) for
gasoline vehicles, whichever comes
first. Whenever repairs are
necessary, have them completed
before operating the vehicle.A: Parking Brake :
Park on a fairly
steep hill and hold the vehicle with
the parking brake only. This checks
holding ability.
Before checking item (B) below, be
sure to have enough room around
the vehicle. Then firmly apply both
the parking brake see Parking
Brake 0221 and the regular brakes.
Do not use the accelerator pedal.
If the engine starts, be ready to turn
off the engine control switch at
once. Take these precautions
because the vehicle could move
without warning and possibly cause
injury or property damage.
B: Starter Safety Switch : Check
by trying to start the engine in each
gear. The starter should crank only
at selector position "P" or "N".
C: Transmission Shift Indicator :
Check that the indicator points to
the gear chosen.
D: Steering : Be alert for any
changes in steering action. An
inspection or service is needed
when: the steering wheel is harder to turn or has too much free play,
or when there are strange sounds
when turning or parking.
E: Wheel Alignment, Balance, and
Tires :
Check tires for abnormal
wear or damage. Also, check for
damaged wheels. A pull right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds may mean a wheel
balancing is needed. Check tire
pressure when the tires are "cold,"
at least monthly, and whenever the
vehicle is serviced.
Check the pressure more often if
daily checks show it's needed.
(Refer to "Recommended Daily
(Pre-operation) Inspections" under
Owner Checks and Services 0367).
Change tire pressure as needed
when changing loads.
F: Brakes : Be alert to illumination
of the brake system warning light or
brake low vacuum warning light
(4500HD, 4500XD models) or the
tone alarm, or changes in braking
action, such as repeated pulling to
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
378 Service and Maintenance
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.Usage Fluid/Lubricant
Automatic Transmission (Diesel
Engine) Automatic Transmission Fluid (GM Part No. 19354076).
Automatic Transmission (Gasoline
Engine) DEXRON
®-VI Automatic Transmission Fluid.
Battery Terminals Petroleum Jelly (outer surfaces)
Brake Fluid DOT 3 Hydraulic Brake Fluid (GM Part No. 19299818).
Cab-Door Hinges and Latches
Lubricant Multi-Purpose Lubricant, Superlube (GM Part No. 12346241) or equivalent
containing zinc oxide.
Chassis Lubricant Chassis Lubricant (GM Part No. 12377985) or high temperature equivalent.
Diesel Exhaust Fluid (DEF) Diesel Exhaust Fluid (GM Part No. 19286291) or diesel exhaust fluid that meets ISO 22241-1 or displays the API Diesel Exhaust Fluid
Certification Mark.
Driveshaft Center Bearing, Wheel
Hub Bearing Lubricant NLGI #2 or #3
Driveshaft, Universal Joints and
Sliding Sleeve Lubricant NLGI #1 or #2 multi-purpose type grease
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 379
UsageFluid/Lubricant
Engine Coolant (Diesel Engine) 50/50 mixture of clean, drinkable water and GM extended life coolant. (GM Part No. 12378560) SeeEngine Coolant0263.
Engine Coolant (Gasoline Engine) 50/50 mixture of clean, drinkable water and use only DEX-COOL
®coolant.
See Engine Coolant 0263.
Engine Oil (Diesel Engine) Engine oils with the letters CK-4 are required for your vehicle. The CK-4 designation can appear either alone or in combination with other American
Petroleum Institute (API) designations, such as API CK-4/SL. These letters
show API levels of quality. To determine the preferred viscosity for your
vehicle's diesel engine, seeEngine Oil (Gasoline)0257 orEngine Oil
(Diesel) 0251.
Engine Oil (Gasoline Engine) Engine oil meeting the dexos1™ specification of the proper SAE viscosity
grade. ACDelco dexos1 Synthetic Blend is recommended.
See Engine Oil (Gasoline) 0257 orEngine Oil (Diesel) 0251.
Hydraulic Brake Booster (If
Equipped) DEXRON
®-VI Automatic Transmission Fluid.
Power Steerig Fluid DEXRON
®-VI Automatic Transmission Fluid.
Rear Axle Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5
Rear Axle
(Limited slip differential (LSD)) Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5 for limited slip
differential together with limited slip differential lubricant additive (GM
Part No. 88900330) or equivalent.
Windshield Washer Solvent Automotive windshield washer fluid that meets regional freeze protection requirements.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 391
Transmission Specifications
Model A460Six-speed automatic
transmission (overdrive
gear for 5th and 6th),
lock-up clutch for 2nd
to 6th. 6L90
Six-speed automatic
transmission (overdrive
gear for 5th and 6th),
lock-up clutch for 2nd
to 6thA465 Model
Six-speed automatic
transmission (overdrive
gear for 5th and 6th),
lock-up clutch for 2nd
to 6th
Gear ratio 1st 3.742 to 1 4.027 to 1 3.742 to 1 2nd 2.003 to 1 2.364 to 1 2.003 to 13rd 1.343 to 1 1.532 to 1 1.343 to 1
4th 1.000 to 1 1.152 to 1 1.000 to 1
5th 0.773 to 1 0.852 to 1 0.773 to 1
6th 0.634 to 1 0.667 to 1 0.634 to 1
Reverse 3.539 to 1 3.064 to 1 3.539 to 1
Transmission oil capacity 13.4 L (28.3 pt) 12.17 L (25.72 pt) 13.1 L (27.7 pt)
Weights
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Axle weight rating : Front 3500HD: 2431 kg (5,360 lb) 3500: 2204 kg (4,860 lb) 4500: 3007 kg (6,630 lb)4500HD: 2431 kg (5,360 lb)
4500XD: 3007 kg (6,630 lb)
5500HD: 3098 kg (6,830 lb) 5500XD: 3300 kg (7,275 lb)
Engine Oil Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
392 Technical Data
Engine oil capacityWhen changing oil only:
7.5 L (7.9 qt)*1
When changing oil andfilter: 8.2 L (8.7 qt)*1
When changing oil andfilter: 5.7 L (6.0 qt)*1When changing oil only: 9.5 L (10.0 qt)*1
When changing oil andfilter: 11.0 L (11.6 qt)*1
Engine Cooling System Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Capacity 12.6 L (13.3 qt) 15.0 L (15.9 qt) 19.6 L (20.7 qt)
Engine oil Thermostat:
Starts to open 85 °C (185 °F) 85.5-87.5 °C
(185.9-189.5 °F)82-85 °C (180-185 °F)
Radiator pressure 108 kPa (16 psi) 103 kPa (15 psi) 108 kPa (16 psi)
Transmission Service
Model A460 6L90 A465
Transmission oil capacity 13.4 L (28.3 qt)
*312.7 L (25.7 qt)*313.1 L (27.7 qt)*3
Rear Axle Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Differential gear oil
capacity 9.0 L (19.0 qt)
*49.7 L (20.5 qt)*44500HD/4500XD:
9.0 L (19.0 qt)*4
5500HD/5500XD:
10.0 L (21.1 qt)*4
Limited slip differential
lubricant additive 0.5 L (1.06 qt)*50.6 L (1.27 qt)*54500HD/4500XD:
0.5 L (1.06 qt)*5
5500HD/5500XD:
0.6 L (1.27 qt)*5
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 395
Oil pan drain plug83.3Y(8.5 kgf m/
61.0 lb ft) 25.0
Y(2.5 kgf m/
18.0 lb ft) 83.3
Y(8.5 kgf m/
61.0 lb ft)
Oil filter drain plug 25.0Y(2.5 kgf m/
18.0 lb ft) —
—
Oil filter —30.0Y(3.1 kgf m/
22.0 lb ft) —
Oil filter cartridge ——63.7Y(6.5 kgf m/
47.0 lb ft)
Remarks:
*1see Engine Oil (Gasoline) 0257 orEngine Oil (Diesel) 0251.
Remarks:*2see Engine Coolant 0263.
Remarks:*3see Automatic Transmission Fluid 0260.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0283 orRear Axle (Oil Level Check) 0283.
Remarks:*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Customer Information 403
For emergency towing see
Roadside Assistance Program
0400.
Gather the following information:
. Driver name, address, and
telephone number.
. Driver license number.
. Owner name, address, and
telephone number.
. Vehicle license plate number.
. Vehicle make, model, and
model year.
. Vehicle Identification
Number (VIN).
. Insurance company and policy
number.
. General description of the
damage to the other vehicle.
Choose a reputable repair facility
that uses quality replacement parts.
See “Collision Parts” earlier in this
section.Managing the Vehicle Damage
Repair Process
In the event that the vehicle requires
damage repairs, GM recommends
that you take an active role in its
repair. If you have a pre-determined
repair facility of choice, take the
vehicle there, or have it towed there.
Specify to the facility that any
required replacement collision parts
be original equipment parts, either
new Genuine GM parts or recycled
original GM parts. Remember,
recycled parts will not be covered by
the GM vehicle warranty.
Insurance pays the bill for the repair,
but you must live with the repair.
Depending on your policy limits,
your insurance company may
initially value the repair using
aftermarket parts. Discuss this with
the repair professional, and insist on
Genuine GM parts. Remember,
if the vehicle is leased, you may be
obligated to have the vehicle
repaired with Genuine GM parts,
even if your insurance coverage
does not pay the full cost. If another party's insurance
company is paying for the repairs,
you are not obligated to accept a
repair valuation based on that
insurance company's collision policy
repair limits, as you have no
contractual limits with that company.
In such cases, you can have control
of the repair and parts choices as
long as the cost stays within
reasonable limits.
Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis
and repair information on the
engines, transmission, axle,
suspension, brakes, electrical,
steering, body, etc.
Owner Information
Owner publications are written
specifically for owners and intended
to provide basic operational
information about the vehicle. The
Owner Manual includes the
Maintenance Schedule for all
models.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Index 407
IndexA
About Driving the Vehicle . . . . . . . . . 3
Accessories andModifications . . . . . . . . . . . . . . . . . . 245
Add-On Electrical Equipment . . . 241
Additional Maintenance
and Care . . . . . . . . . . . . . . . . . . . . . . 375
Adjustments Seat, Initial Drive . . . . . . . . . . . . . . . 44
Agreements
Trademarks and License . . . . . 125
Air Cleaner/Filter, Engine . . . . . . . 263
Air Conditioning . . . . . . . . . . . . . . . . 126
Air Filter, Passenger Compartment . . . . . . . . . . . . . . . . . 130
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 129
AM-FM Radio . . . . . . . . . . . . . . . . . . . 108
Antenna Fixed Mast . . . . . . . . . . . . . . . . . . . .113
Antilock Brake System (ABS) . . . 217 Warning Light . . . . . . . . . . . . . . . . . . . 87
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . . . 334
Interior . . . . . . . . . . . . . . . . . . . . . . . . 340
Ashtrays . . . . . . . . . . . . . . . . . . . . . . . . . 75
Assistance Program, Roadside . . . . . . . . . . . . . . . . . . . . . . 400 Audio Players
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Automatic Transmission . . . . . . . . . . . . . . . . . 204
Transmission Fluid . . . . . . . . . . . 260
Automatic Transmission Selector Lever . . . . . . . . . . . . . . . . 214
Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 285
Automatic Transmission Fluid Temperature Warning Light . . . . . 88
Automatic Transmission Overdrive Off . . . . . . . . . . . . . . . . . . 215
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . 124
Axle, Rear . . . . . . . . . . . . . . . . . . . . . . 283
B
Battery . . . . . . . . . . . . . . . . . . . . . . . . . 281
Battery - North America . . . . . . . . . 326
Battery Warning Light . . . . . . . . . . . . 83
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . 233
Blade Replacement, Wiper . . . . . 286
Brake
Exhaust . . . . . . . . . . . . . . . . . . . . . . 222
System Warning Light . . . . . . . . . . 84
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Antilock . . . . . . . . . . . . . . . . . . . . . . . 217
Exhaust Light . . . . . . . . . . . . . . . . . . . 88