Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Vehicle Care 319
Warning (Continued)
gas engines, to learn which
wheels and tires are correct, look
at the "Vehicle Certification and
Greenhouse Gas (GHG)
Emissions Plate" on the left side
rear pillar panel below the striker
(single cab) or on the left center
pillar panel beside the shoulder
seat belt anchor (crew cab).
Wheel size is also stamped on
the side of each wheel.
To help avoid personal injury and
property damage if a wheel must
be changed, seek expert tire
services if you can. If you must
remove the wheel without any
such help, do the following:. If the tire looks as if it may
be underinflated, stand to
the side and check whether
the wheel assembly
appears normal by
comparing it to another
wheel assembly on the
vehicle.
(Continued)
Warning (Continued)
.Let the air out of the tire by
taking out the valve core.
If you have a way to put air
back in a tire, note that it is
good safety practice to let
the air out of both tires of a
dual assembly before taking
off the damaged tire and rim
assembly from the vehicle.
After letting out the air, take
off the tire and rim assembly
and install a spare tire and
rim assembly.
If your vehicle is equipped
with a differential lock
system or limited slip
differential (LSD), it might
start moving when the
engine power is transmitted
to the rear axle even when
one of the wheels on the
axle is raised clear of the
ground. Do not start the
engine with any rear wheel
in contact with the ground.
(Continued)
Warning (Continued)
If you are not fully
experienced on the
procedures to follow, and/or
are not equipped with the
proper tools and equipment,
again, do not attempt to
raise the vehicle, or remove
or install the tire and wheel
assembly—seek expert tire
services.
. Do not put air back in a tire
that has been run flat, or is
seriously low on air, without
first having the tire taken off
the wheel and the tire
checked for damage.
. Note that taking off and
mounting tires on wheels
requires proper tools, safety
equipment and special
training. A person can be
severely injured or killed
and damage can result from
using the wrong service
methods. Truck tires and
(Continued)
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 349
No. Service Interval
12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi
180 000 km/112,500 mi
192 000 km/120,000 mi
Service
intervals
months or
kilometers
(miles)
whichever
occurs
first (1)
11 Evaporative Control System (2) (6) - - - - - - - - I - - - - - - -
12 Shields and Underhood Insulation (5) - I - I - I - I - I - I - I - I
13 Air Intake System (5) - - - I - - - I - - - I - - - I
14 Thermostatically Controlled Engine
Cooling Fan (5) - I - I - I - I - I - I - I - I or every 12 months
15 Automatic Transmission Fluid I I I I I I R I I I I I I R I I
16 Rotate Tires Every 12 000 km (7,500 mi)
17 Brake Lining and Pad for Wear I I I I I I I I I I I I I I I I
18 Brake drum and rotor for wear and
damage
- - - I - - - I - - - I - - - I or every 12 months
19 Brake Electric Vacuum Pump (4500
Series)
I I I I I I I I I I I I I I I I or every 12 months
20 Brake Fluid I I I R I I I R I I I R I I I R or every 24 months
21 Brake Line and Hoses - - - I - - - I - - - I - - - I or every 12 months
22 Hydraulic Unit Every 10 Years: R
23 Differential Gear Oil I I I R I I I R I I I R I I I R or every 24 months
24 Power Steering Fluid - - - - R - - - - R - - - - R - or every 24 months
25 Steering Wheel Free Play (3) Every 10 400 km (6,500 mi): I
26 Steering Gear Box Torque - - - T - - - T - - - T - - - T or every 12 months
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
354 Service and Maintenance
How to check: This operation could
be difficult and you may choose to
have this done at your dealer
Service Department.
1. Turn the engine control switch to
the "ON" position (not to start the
engine), and press the brake pedal
several times.
2. Check for the noisy sound of the
electric vacuum pump inside the
instrument panel at the same time
as vacuum warning buzzer sound,
and check that the brake low
vacuum warning light comes on.
3. Then, after you start the engine,
the main vacuum pump driven by
the engine will start running. If the
electric vacuum pump operation
(noisy sound) and the vacuum
warning buzzer stop, and the brake
low vacuum warning light goes off
thereafter, the operation is normal.
4. If you cannot hear the noisy
sound of the electric vacuum pump,
check the electrical wiring and
repair as necessary. If it cannot be
repaired, replace the electric
vacuum pump.20. BRAKE FLUID :
Check the fluid
in the brake fluid reservoir every
12 000 km (7,500 miles) and replace
fluid every 48 000 km
(30,000 miles).
21. BRAKE LINE AND HOSES :
Check lines and hoses for proper
hook-up, binding, leaks, cracks,
chafing, etc. every 48 000 km
(30,000 miles). Any questionable
parts should be replaced or repaired
at once. When rubbing or wear is
noted on lines or hoses, the cause
must be corrected at once.
22. HYDRAULIC UNIT : Change
every 10 years.
23. DIFFERENTIAL GEAR OIL :
Replace lubricant every 48 000 km
(30,000 miles) or every 24 months.
Check lubricant level every
12 000 km (7,500 miles) or every
12 months, and add lubricant to
within 0 to 10 mm (0 to 0.4 inch) of
the bottom edge of the filler hole if
necessary. 24. POWER STEERING FLUID :
Replace power steering fluid every
24 months or 60 000 km
(37,500 miles), whichever occurs
first.
25. STEERING WHEEL FREE
PLAY :
Check steering wheel free
play after the first 1 040 km
(650 miles) and then every
10 400 km (6,500 miles).
Steering wheel free play
10-50 mm (0.39-1.97 in)
26. STEERING GEAR BOX
TORQUE : Retighten the fixing bolts
of the steering gear box to the
specified torque every 48 000 km
(30,000 miles). Specified tightening
torque.
Steering gear box tightening torque
102 Y(75 lb·ft)
27. DRIVESHAFT FLANGE
TORQUE : Check the fixing bolts of
driveshaft flange for looseness or
damage first 12 000 km
(7,500 miles). Retighten the fixing
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 359
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
22 Hydraulic brake booster
(HBB) fluid (5500HD
5500XD models) - - - R - - - R - - - R - - -
or every
24 months
23 Brake line and hoses - - I - I - - I - - I - I - I or every
12 months
24 Parking brake cable I - I I I - I I I - I I I - I or every
12 months
25 Automatic transmission
fluid
I - I R I - I R I - I R I - I or every
12 months
26 Differential gear oil I - I R I - I R I - I R I - I or every
24 months
27 Power steering fluid - - - R - - - R - - - R - - - or every
24 months
28 Power steering oil hoses - - - - - - R - - - - - R - - or every
24 months
29 Steering wheel free
play (4) Every 10 400 km (6,500 miles): I
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
366 Service and Maintenance
25. Automatic Transmission
Fluid :Check the automatic
transmission fluid level at each
engine oil change and replace fluid
every 48 000 km (30,000 miles). Do
not overfill.
26. Differential Gear Oil : Replace
lubricant every 48 000 km
(30,000 miles). Check lubricant level
every 16,000 km (10,000 miles) or
every 12 months, and add lubricant
to within 0 to 10 mm (0 to 0.4 inch)
of the bottom edge of the filler hole
if necessary.
27. Power Steering Fluid :
Replace power steering fluid every
24 months or 48 000 km
(30,000 miles), whichever occurs
first.
28. Power Steering Oil Hoses :
Replace power steering oil hoses
every 24 months or 80 000 km
(50,000 miles), whichever occurs
first.
29. Steering Wheel Free Play :
Check steering wheel free play after
the first 1 040 km (650 miles) and
then every 10 400 km (6,500 miles). Steering wheel free play
10-50 mm (0.39-1.97 in)
30. Steering Gear Box Torque :
Retighten the attaching bolts of the
steering gear box to the specified
torque every 12 months or every
32 000 km (20,000 miles) whichever
occurs first. Steering gear box tightening torque
103 Y(76 lb·ft)
31. Driveshaft Flange Torque :
Check the fixing bolts of driveshaft
flange for looseness or damage
after the first 16 000 km
(10,000 miles). Driveshaft flange tightening torque
103Y(76 lb·ft)
32. Driveshaft Lubrication :
Lubricate the grease fitting on the
center bearing, as well as each
universal joint and spline coupling
every 12 months or 16 000 km
(10,000 miles) whichever occurs
first. 33. Leaf Spring U-bolt Torque :
Tighten the U-Bolt nuts to the
specified torque after the first
1 040 km (650 miles), thereafter
every 16 000 km (10,000 miles).
Model Leaf spring U-bolt nut tightening torque
Front Rear
3500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500XD 196 Y
(145lb·ft) 177
Y
(131 lb·ft)
5500HD, 5500XD 196
Y
(145lb·ft) 284
Y
(209 lb·ft)
34. Wheel Nut Torque : Check tires
for excessive or abnormal wear,
or damage. Also check tire inflation
pressures and adjust.
Be sure wheels are not bent or
cracked and that wheel nuts have
been tightened to the specified
torque after the first 1,040 km
(650 miles) and then every
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 379
UsageFluid/Lubricant
Engine Coolant (Diesel Engine) 50/50 mixture of clean, drinkable water and GM extended life coolant. (GM Part No. 12378560) SeeEngine Coolant0263.
Engine Coolant (Gasoline Engine) 50/50 mixture of clean, drinkable water and use only DEX-COOL
®coolant.
See Engine Coolant 0263.
Engine Oil (Diesel Engine) Engine oils with the letters CK-4 are required for your vehicle. The CK-4 designation can appear either alone or in combination with other American
Petroleum Institute (API) designations, such as API CK-4/SL. These letters
show API levels of quality. To determine the preferred viscosity for your
vehicle's diesel engine, seeEngine Oil (Gasoline)0257 orEngine Oil
(Diesel) 0251.
Engine Oil (Gasoline Engine) Engine oil meeting the dexos1™ specification of the proper SAE viscosity
grade. ACDelco dexos1 Synthetic Blend is recommended.
See Engine Oil (Gasoline) 0257 orEngine Oil (Diesel) 0251.
Hydraulic Brake Booster (If
Equipped) DEXRON
®-VI Automatic Transmission Fluid.
Power Steerig Fluid DEXRON
®-VI Automatic Transmission Fluid.
Rear Axle Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5
Rear Axle
(Limited slip differential (LSD)) Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5 for limited slip
differential together with limited slip differential lubricant additive (GM
Part No. 88900330) or equivalent.
Windshield Washer Solvent Automotive windshield washer fluid that meets regional freeze protection requirements.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
380 Service and Maintenance
Be sure to use the LSD gear oil
additive mentioned above in
vehicles equipped with limited slip
differentials, and ensure there is an
appropriate amount of the LSD gear
oil additive, otherwise a chattering
noise and/or excessive vibration
may occur when turning.
If abnormal noises occur despite
having used the specified LSD gear
oil additive, have it inspected and
serviced at your dealer.Maintenance
Replacement Parts
Replacement Parts
Please contact your dealer for
genuine GM parts.
{Warning
If part replacement is necessary,
the part must be replaced with
one of the same part number or
with an equivalent part. Use of a
replacement part of lesser quality
may result in personal injury or
damage to the vehicle.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
392 Technical Data
Engine oil capacityWhen changing oil only:
7.5 L (7.9 qt)*1
When changing oil andfilter: 8.2 L (8.7 qt)*1
When changing oil andfilter: 5.7 L (6.0 qt)*1When changing oil only: 9.5 L (10.0 qt)*1
When changing oil andfilter: 11.0 L (11.6 qt)*1
Engine Cooling System Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Capacity 12.6 L (13.3 qt) 15.0 L (15.9 qt) 19.6 L (20.7 qt)
Engine oil Thermostat:
Starts to open 85 °C (185 °F) 85.5-87.5 °C
(185.9-189.5 °F)82-85 °C (180-185 °F)
Radiator pressure 108 kPa (16 psi) 103 kPa (15 psi) 108 kPa (16 psi)
Transmission Service
Model A460 6L90 A465
Transmission oil capacity 13.4 L (28.3 qt)
*312.7 L (25.7 qt)*313.1 L (27.7 qt)*3
Rear Axle Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Differential gear oil
capacity 9.0 L (19.0 qt)
*49.7 L (20.5 qt)*44500HD/4500XD:
9.0 L (19.0 qt)*4
5500HD/5500XD:
10.0 L (21.1 qt)*4
Limited slip differential
lubricant additive 0.5 L (1.06 qt)*50.6 L (1.27 qt)*54500HD/4500XD:
0.5 L (1.06 qt)*5
5500HD/5500XD:
0.6 L (1.27 qt)*5