2016 YAMAHA YZ250F Owners Manual

IGNITION SYSTEM
8-3
1. Crankshaft position sensor
2. AC magneto
3. Rectifier/regulator
4. Joint connector
5. Condenser
7. Engine stop switch
9. ECU
10.Ignition coil
11.Spark plug
18.Ignition coil sub-lead

IGNITION SYSTEM
8-4
EAS1SM9321TROUBLESHOOTING
The ignition system fails to operate (no spark or intermittent spark).
TIP
Before troubleshooting, remove the following part(s):
1. Side cover (left/right)
2. Seat
3. Fuel tank
4. Air scoop (left/right)
5. Air filter case cover
1. Check the ignition system wire har-
ness connections.NG 
Reconnect.
OK 
2. Check the spark plug.
Refer to “CHECKING THE SPARK
PLUG” on page 3-36.NG 
Correct or replace the spark plug.
OK 
3. Check the ignition spark gap.
Refer to “CHECKING THE IGNI-
TION SPARK GAP” on page 8-41.OK 
The ignition system circuit is OK.
NG 
4. Check the ignition coil.
Refer to “CHECKING THE IGNI-
TION COIL” on page 8-41.NG 
Replace the ignition coil.
OK 
5. Check the engine stop switch.
Refer to “CHECKING THE
SWITCHES” on page 8-38.NG 
Replace the engine stop switch.
OK 
6. Check the crankshaft position sen-
sor.
Refer to “CHECKING THE CRANK-
SHAFT POSITION SENSOR” on
page 8-42.NG 
Replace the crankshaft position sensor.
OK 
7. Check the stator coil.
Refer to “CHECKING THE STA-
TOR COIL” on page 8-43.NG 
Replace the stator coil.
OK 

IGNITION SYSTEM
8-5
8. Check the ignition system wire har-
ness.
Refer to “CIRCUIT DIAGRAM” on
page 8-2.NG 
Repair or replace the wire harness.
OK 
Replace the ECU.

CHARGING SYSTEM
8-6
EAS27200
CHARGING SYSTEM
EAS1SM9322CIRCUIT DIAGRAM
ONOFF
R O
OR
RRRRRRR
BBBBB
LLLB/LB/LB/LB/LB/LB/L
B/L
Gy
W
W
W
W
R
R
B
B
B
Y/B
Y/B
Y/W
Y/WB/YL/WB/R
B/Y
B/Y
B/W
R/B
R/B
B/R
B/R
G/WP/B
P/B
B/L
B/L
B/L
G/W
Br/W
Br/W
B/LB/L
B/W
SbP
Sb
Sb
P
P
P
L
L
LY
Y
B
B
LgGy
Lg
R
R
R
R
R
R
R
O
O
O
O
WWW W
W W
W WR B
B/LGyB Gy
BRRB
RLgB/W
B R
B/YB
B B
PY/BSbSbY/WP
BGy R
B/WB/LLYP/BG/WB/R
R/BLg
Br/W
P
O
B/YY/BSb
RR/B
RB/R
B/LBr/WB/L G/W
LYB/L
B/LP/BL
LLLRRRRRRR
BBB BB
B/L B/L B/L B/L B/L B/L

CHARGING SYSTEM
8-7
2. AC magneto
3. Rectifier/regulator
4. Joint connector
5. Condenser

CHARGING SYSTEM
8-8
EAS1SM9323TROUBLESHOOTING
The condenser is not being charged.
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Air scoop (left)
1. Check the entire charging system’s
wiring.NG 
Reconnect.
OK 
2. Check the rectifier/regulator.
Refer to “CHECKING THE RECTI-
FIER/REGULATOR” on page 8-43.NG 
Replace the rectifier/regulator.
OK 
3. Check the stator coil.
Refer to “CHECKING THE STA-
TOR COIL” on page 8-43.NG 
Replace the stator coil.
OK 
4. Check the charging system wire
harness.
Refer to “CIRCUIT DIAGRAM” on
page 8-6.NG 
Repair or replace the wire harness.
OK 
Replace the condenser.

CHARGING SYSTEM
8-9

FUEL INJECTION SYSTEM
8-10
EAS1SM9324
FUEL INJECTION SYSTEM
EAS1SM9325CIRCUIT DIAGRAM
ONOFF
R O
OR
RRRRRRR
BBBBB
LLLB/LB/LB/LB/LB/LB/L
B/L
Gy
W
W
W
W
R
R
B
B
B
Y/B
Y/B
Y/W
Y/WB/YL/WB/R
B/Y
B/Y
B/W
R/B
R/B
B/R
B/R
G/WP/B
P/B
B/L
B/L
B/L
G/W
Br/W
Br/W
B/LB/L
B/W
SbP
Sb
Sb
P
P
P
L
L
LY
Y
B
B
LgGy
Lg
R
R
R
R
R
R
R
O
O
O
O
WWW W
W W
W WR B
B/LGyB Gy
BRRB
RLgB/W
B R
B/YB
B B
PY/BSbSbY/WP
BGy R
B/WB/LLYP/BG/WB/R
R/BLg
Br/W
P
O
B/YY/BSb
RR/B
RB/R
B/LBr/WB/L G/W
LYB/L
B/LP/BL
LLLRRRRRRR
BBB BB
B/L B/L B/L B/L B/L B/L