2016 YAMAHA YFZ450R Owners Manual

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EBU25962
SPECIFICATIONS
Dimensions:Overall length:1795 mm (70.7 in)
Overall width: 1240 mm (48.8 in)
Overall height:
1065 mm (41.9 in)
Seat height: 810 mm (31.9 in)
Wheelbase: 1270 mm (50.0 in)
Ground clearance:
235 mm (9.3 in)
Minimum turning radius: 3600 mm (142 in)Weight:Curb weight:
184.0 kg (406 lb)Noise and vibration level:Noise level (77/311/EEC):85.9 dB(A) at 3750 r/min (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Uncertainty of measurement: 3.0 dB(A) (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
A-weighted sound power level: 99.0 dB(A) at 3750 r/min (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR) Uncertainty of measurement:
3.0 dB(A) (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Uncertainty of measurement:
0.1 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Vibration on handle (EN1032, ISO5008):
Will not exceed 2.5 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Uncertainty of measurement:
0.8 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Single cylinder
Displacement:
449 cm³
Bore × stroke:
95.0 × 63.4 mm (3.74 × 2.50 in)
Compression ratio: 11.8 : 1
Starting system:
Electric starter
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Lubrication system:Dry sumpEngine oil:Recommended brand:
YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter element replacement: 1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement: 1.45 L (1.53 US qt, 1.28 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt) Radiator (including all routes):
1.25 L (1.32 US qt, 1.10 Imp.qt)
Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity:
10.0 L (2.64 US gal, 2.20 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)Fuel injection:Throttle body:
ID mark: 1TD1 00Spark plug (s):Manufacturer/model:NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
61/23 (2.652)
Secondary reduction system: Chain drive
Secondary reduction ratio: 38/14 (2.714)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Transmission type:Constant mesh 5-speed
Operation: Left foot operation
Gear ratio:
1st:35/14 (2.500)
2nd:
30/15 (2.000)
3rd: 31/19 (1.632)
4th: 28/21 (1.333)
5th:
23/21 (1.095)Chassis:Frame type:Aluminum die-cast and steel tube frame
Caster angle:
5.00 °
Trail: 21.0 mm (0.83 in)Front tire:Type:
Tubeless
Size: AT21 x 7R10
Manufacturer/model: MAXXIS/MS21Rear tire:Type:Tubeless Size:
AT20 x 10R9
Manufacturer/model: MAXXIS/MS22
Loading:Maximum loading limit:100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:Front:35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear: 35.0 kPa (0.350 kgf/cm², 5.0 psi)
Minimum:
Front:32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear:
32.0 kPa (0.320 kgf/cm², 4.6 psi)Front wheel:Wheel type:Panel wheel
Rim size:
10 x 5.5ATRear wheel:Wheel type:Panel wheel
Rim size:
9 x 8.0AT
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Front brake:Type:Disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 280 mm (11.0 in)Electrical system:Ignition system:
TCI Charging system:
AC magneto
Battery:Model:
YTZ7S
Voltage, capacity: 12 V, 6.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
LED
Neutral indicator light: LED
Fuel level warning light: LED
Coolant temperature warning light:
LED
Engine trouble warning light: LEDFuse:Fuse:
20.0 A
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EBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.U1TD62E0.book Page 5 Monday, May 18, 2015 9:20 AM

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EBU26001
CONSUMER INFORMATION
EBU28202Identification numbersRecord the vehicle identification number and
model label information in the spaces provided
below for assistance when ordering spare parts
from a Yamaha dealer or for reference in case the
ATV is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU26031Vehicle identification number
The vehicle identification number is stamped into
the frame.
TIPThe vehicle identification number is used to iden-
tify your ATV. EBU26051Model label
The model label is affixed at the location in the il-
lustration. Record the information on this label in
the space provided. This information will be need-
ed when ordering spare parts from a Yamaha
dealer.1. Vehicle identification number
1
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1. Model label
1
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INDEX
AAccessories and loading ................................................ 6-5
Air filter element, cleaning ............................................ 8-21BBattery .......................................................................... 8-42
Brake and clutch levers, checking and lubricating ...... 8-39
Brake fluid, changing ...................................................8-31
Brake fluid level, checking ........................................... 8-29
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ..................... 8-31
Brake light switches ..................................................... 8-33
Brake pads, checking the front and rear ..................... 8-28
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ........................ 8-39
Brake pedal height, checking ...................................... 8-32
Brakes .......................................................................... 8-28
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-38
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-34
Coolant ................................................................. 5-4, 8-20
Coolant temperature warning light ................................. 4-2
Cowling and panels, removing and installing .............. 8-10DDrive chain ..................................................................... 5-5
Drive chain, lubricating ................................................ 8-37 Drive chain slack .......................................................... 8-35
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-14
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-3
Engine trouble warning light .......................................... 4-3FFuel ........................................................................ 4-9, 5-4
Fuel level warning light ................................................... 4-3
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................. 8-45HHandlebar position, adjusting ...................................... 4-24
Handlebar switches ....................................................... 4-3
Headlight beam, adjusting ........................................... 8-48
Headlight bulb, replacing ............................................. 8-45IIdentification numbers ................................................. 11-1
Indicator light and warning lights ................................... 4-2
Instruments, lights and switches ................................... 5-8LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
U1TD62E0.book Page 1 Monday, May 18, 2015 9:20 AM