EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights............................................. 4-1
Handlebar switches .................................... 4-2
Throttle lever ............................................... 4-2
Speed limiter ............................................... 4-3
Front brake lever ......................................... 4-4
Rear brake lever .......................................... 4-5
Parking brake .............................................. 4-5
Drive select lever ......................................... 4-6
Kickstarter ................................................... 4-7
Fuel tank cap .............................................. 4-8
Fuel ............................................................. 4-8 Fuel cock .................................................. 4-10
Starter (choke) ......................................... 4-11
Seat .......................................................... 4-12
Adjusting the front shock absorber
assemblies .............................................. 4-13
Adjusting the rear shock absorber assembly ................................................ 4-14
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Transmission oil .......................................... 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-3
Drive chain .................................................. 5-3
Tires ............................................................ 5-3
Chassis fasteners ....................................... 5-6
Instruments and switches........................... 5-6
OPERATION .................................................. 6-1 Starting a cold engine................................. 6-1
Starting a warm engine............................... 6-3
Operating the drive select lever and driving in reverse ...................................... 6-3UBD360E0.book Page 1 Wednesd ay, February 25, 2015 2:41 PM
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**.* kPa
*.** kgf/cm²
*.* psi **.* kPa
*.** kgf/cm²
*.* psi
This unit contains high-pressure nitrogen
gas.
Mishandling can cause an explosion. Do not
incinerate, puncture or open.
Use unleaded gasoline only.
Measure the tire pressure when the tires are
cold. Turning the ATV in 4WD-LOCK
(“DIFF.LOCK”) takes more effort.
Operate at a slow speed and allow extra
time and distance for maneuvers to avoid
loss of control. Adjust the tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death.
This pictogram shows the loading limits
and/or maximum load capacity for this ATV.
Follow all load limits and other loading
guidelines in this manual.
Load may include the driver, passenger,
human protective gear, accessories, goods,
luggage, and all other load related items.
Make sure you do not exceed the load limits.
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
NEVER store fuel or flammable liquids.
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WARNING
OPERATING TIRE PRESSURE : Set with tires cold
Recommended
: Front
: 24.0
kPa,
Rear
: 24.0
kPa,
Minimum
: Front
: 20.7
kPa,
Rear
: 20.7
kPa,
Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.LOADINGMaximum weight capacity :
82 kg, (181 lbs).
Includes weight of operator, cargo and accessories.Improper tire pressure or overloading can cause
loss of control.
Loss of control can result in severe injury or
death.
3.5 psi
3.5 psi 3.0 psi
3.0 psi(
( )
() () )
BD3-F816M-60
WARNINGNEVER ride as a
passenger.
Passengers can causea loss of control,resulting in SEVEREINJURY or DEATH.BD3-F151H-00
34
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technique described in this manual on level
ground. Avoid crossing the side of a steep hill if
possible.
Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear and maintain a steady
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in
a new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to
reduce the chance of skidding or sliding out of
control.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
Do not operate your ATV during darkness un-
less it is equipped with a properly functioning
headlight. Off-road riding is inherently danger-
ous and additionally, off-road trails do not have
streetlights to guide you.
Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
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5-2
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Throttle lever• Make sure that operation is smooth. Lubricate cable and lever
housing if necessary.
• Check lever free play, and adjust if necessary. 5-3, 8-20
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-28
Drive chain • Check chain slack, and adjust if necessary.
• Check chain condition. Lubricate if necessary. 5-3, 8-25, 8-27
Wheels and tires • Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary. 5-3
Brake levers • Make sure that operation is smooth. Lubricate lever pivoting points
if necessary. 8-29
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments and switches • Check operation, and correct if necessary. 5-6
ITEM ROUTINE PAGE
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EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-8.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-11.)EBU34490Transmission oilMake sure that the transmission oil is at the spec-
ified level. Add oil as necessary. (See page 8-14.)EBU19653Front and rear brakesBrake levers
Check for correct free play in the brake levers. If
the free play is incorrect, adjust it. (See pages
8-22 and 8-24.)
Check operation of the levers. They should
move smoothly and there should be a firm feel-
ing when the brake is applied. If not, have the
ATV checked by a Yamaha dealer. Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake shoes for wear. (See page 8-21.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19771Drive chainCheck the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-25.)EBU19795TiresCheck tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
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Tire pressure
Use the low-pressure tire gauge to check and ad-
just tire pressures when the tires are cold. Tire
pressures must be equal on both sides.
WARNING! Operation of this vehicle with im- proper tire pressure may cause severe injury or
death from loss of control or rollover. Tire
pressure below the minimum specified could
also cause the tire to dislodge from the rim un-
der severe riding conditions.
[EWB02542]
Set tire
pressures to the following specifications:
The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect.Recommended tire pressure:
Front24.0 kPa (0.240 kgf/cm², 3.5 psi)
Rear 24.0 kPa (0.240 kgf/cm², 3.5 psi)
Minimum tire pressure: Front20.7 kPa (0.207 kgf/cm², 3.0 psi)
Rear 20.7 kPa (0.207 kgf/cm², 3.0 psi)
Maximum tire seating pressure: Front250 kPa (2.5 kgf/cm², 36 psi)
Rear 250 kPa (2.5 kgf/cm², 36 psi)
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5-5
5Tire wear limit
When the tire groove decreases to 3 mm (0.12 in)
due to wear, replace the tire. Tire information
This ATV is equipped with tubeless tires with
valves.
WARNING
EWB02552Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent. After extensive tests, only the tires listed below
have been approved for this model by Yamaha
Motor Co., Ltd.
1. Low-pressure tire gauge
1
1. Tire wear limit
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