2016 YAMAHA YFM90 transmission oil

EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights............................................. 4-1
Handlebar switches .................................... 4-2
Throttle lever ............................................... 4-2
Speed limiter ............................................... 4-3
Front brake lever ......................................... 4-4
Rear brake lever .......................................... 4-5
Parking brake .............................................. 4-5
Drive select lever ......................................... 4-6
Kickstarter ................................................... 4-7
Fuel tank cap .............................................. 4-8
Fuel ............................................................. 4-8 Fuel cock .................................................. 4-10
Starter (choke) ......................................... 4-11
Seat .......................................................... 4-12
Adjusting the front shock absorber
assemblies .............................................. 4-13
Adjusting the rear shock absorber assembly ................................................ 4-14
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Transmission oil .......................................... 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-3
Drive chain .................................................. 5-3
Tires ............................................................ 5-3
Chassis fasteners ....................................... 5-6
Instruments and switches........................... 5-6
OPERATION .................................................. 6-1 Starting a cold engine................................. 6-1
Starting a warm engine............................... 6-3
Operating the drive select lever and driving in reverse ...................................... 6-3UBD360E0.book Page 1 Wednesd ay, February 25, 2015 2:41 PM

Engine break-in ........................................... 6-4
Parking ........................................................ 6-5
Parking on a slope ...................................... 6-5
Accessories and loading ............................. 6-6
RIDING YOUR ATV ........................................ 7-1 GETTING TO KNOW YOUR ATV ................ 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............... 7-9
TURNING YOUR ATV................................ 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL .................................. 7-16
CROSSING A SLOPE................................ 7-17
CROSSING THROUGH SHALLOW WATER .................................................... 7-18
RIDING OVER ROUGH TERRAIN ............. 7-20
SLIDING AND SKIDDING .......................... 7-20
WHAT TO DO IF... ..................................... 7-21
WHAT TO DO... ......................................... 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 8-1 Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for the emission control system ........................... 8-3 General maintenance and lubrication
chart.......................................................... 8-5
Checking the spark plug............................. 8-9
Engine oil .................................................. 8-11
Transmission oil ........................................ 8-14
Cleaning the air filter element ................... 8-15
Cleaning the spark arrester ...................... 8-18
Adjusting the carburetor ........................... 8-19
Adjusting the engine idling speed ............ 8-19
Adjusting the throttle lever free play ......... 8-20
Valve clearance......................................... 8-21
Brakes....................................................... 8-21
Checking the front and rear brake shoes ...................................................... 8-21
Adjusting the front brake lever free play... 8-22
Adjusting the rear brake lever free play .... 8-24
Drive chain slack....................................... 8-25
Lubricating the drive chain ....................... 8-27
Checking and lubricating the cables ........ 8-28
Checking and lubricating the front and rear brake levers ..................................... 8-29
Checking the wheel hub bearings ............ 8-29
Lubricating the front knuckle pivots ......... 8-30
Lubricating the steering shaft ................... 8-30
Battery ...................................................... 8-31
Replacing the fuse .................................... 8-33
Removing a wheel .................................... 8-34
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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Fuel tank cap
2. Fuel cock
3. Air filter
4. Fuse
5. Battery
6. Rear shock absorber assembly spring preload adjusting ring
7. Kickstarter lever cap
1 2 3 4,5
76
1. Spark arrester
2. Owner’s tool kit
3. Front shock absorber assembly spring preload adjusting ring
4. Spark plug
5. Engine oil filler cap
6. Transmission oil filler cap
12 3
65 4
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5-1
5
EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 4-8, 5-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 5-3, 8-11
Transmission oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-14
Front brake • Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary. 5-3, 8-21, 8-22
Rear brake • Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary. 5-3, 8-21, 8-24
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5-3
5
EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-8.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-11.)EBU34490Transmission oilMake sure that the transmission oil is at the spec-
ified level. Add oil as necessary. (See page 8-14.)EBU19653Front and rear brakesBrake levers
Check for correct free play in the brake levers. If
the free play is incorrect, adjust it. (See pages
8-22 and 8-24.)
 Check operation of the levers. They should
move smoothly and there should be a firm feel-
ing when the brake is applied. If not, have the
ATV checked by a Yamaha dealer. Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake shoes for wear. (See page 8-21.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19771Drive chainCheck the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-25.)EBU19795TiresCheck tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
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8-7
8
15*Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
17 Engine oil strainer • Clean. √√√
18 Transmission oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
19 *Moving parts and
cables
• Lubricate.
√√√√
20 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
21 *Front brake switch • Check operation and correct if necessary. √√√√√
22 *Switches • Check operation and correct if necessary. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBD360E0.book Page 7 Wednesd ay, February 25, 2015 2:41 PM

8-14
8
9. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
10. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if
necessary.
EBU34471Transmission oilThe transmission case must be checked for oil
leakage before each ride. If any leakage is found,
have a Yamaha dealer check and repair the ATV.
In addition, the transmission oil must be changed
at the intervals specified in the periodic mainte-
nance and lubrication chart.
To change the transmission oil1. Place the ATV on a level surface.
2. Place an oil pan under the transmission case to collect the used oil.
3. Remove the transmission oil filler cap and its O-ring from the transmission case. 4. Remove the transmission oil drain bolt and its
gasket to drain the oil from the transmission
case.
1. Transmission oil filler cap
2. O-ring12
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8-15
85. Install the transmission oil drain bolt and its
new gasket, and then tighten the bolt to the
specified torque.
6. Refill with the specified amount of the recom- mended oil. WARNING! Make sure that no
foreign material enters the transmission
case.
[EWB03550]
7. Install the transmission oil filler cap and its new O-ring, and then tighten the oil filler cap.
8. Check the transmission case for oil leakage. If oil is leaking, check for the cause.EBU34110Cleaning the air filter elementThe air filter element should be serviced at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Transmission oil drain bolt
2. GasketTightening torque:Transmission oil drain bolt:21.5 Nm (2.15 m·kgf, 15.5 ft·lbf)
12
Recommended oil:See page 10-1.
Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)
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