
5-1
5
EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 4-8, 5-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 5-3, 8-11
Transmission oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-14
Front brake • Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary. 5-3, 8-21, 8-22
Rear brake • Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary. 5-3, 8-21, 8-24
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5-3
5
EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-8.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-11.)EBU34490Transmission oilMake sure that the transmission oil is at the spec-
ified level. Add oil as necessary. (See page 8-14.)EBU19653Front and rear brakesBrake levers
Check for correct free play in the brake levers. If
the free play is incorrect, adjust it. (See pages
8-22 and 8-24.)
Check operation of the levers. They should
move smoothly and there should be a firm feel-
ing when the brake is applied. If not, have the
ATV checked by a Yamaha dealer. Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake shoes for wear. (See page 8-21.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19771Drive chainCheck the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-25.)EBU19795TiresCheck tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
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8-13
85. Clean the oil strainer with solvent.
6. Apply a thin coat of clean engine oil to a new
O-ring.
7. Install the oil strainer, the compression spring, the new O-ring and the engine oil
drain bolt. Tighten the engine oil drain bolt to
the specified torque. NOTICE: Before in-
stalling the engine oil drain bolt, be sure to
install the O-ring, compression spring and
oil strainer.
[ECB00322]
8. Refill with the specified amount of the recom- mended engine oil, and then install and tight-
en the engine oil filler cap.TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down. NOTICEECB00331Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled “EN-
ERGY CONSERVING II” or higher.
Make sure that no foreign material enters the
crankcase.
1. Engine oil drain bolt
2. O-ring
3. Compression spring
4. Oil strainer
4321
Tightening torque:
Engine oil drain bolt:14.5 Nm (1.45 m·kgf, 10.4 ft·lbf)
Recommended oil: See page 10-1.
Oil quantity: 0.90 L (0.95 US qt, 0.79 Imp.qt)
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8-15
85. Install the transmission oil drain bolt and its
new gasket, and then tighten the bolt to the
specified torque.
6. Refill with the specified amount of the recom- mended oil. WARNING! Make sure that no
foreign material enters the transmission
case.
[EWB03550]
7. Install the transmission oil filler cap and its new O-ring, and then tighten the oil filler cap.
8. Check the transmission case for oil leakage. If oil is leaking, check for the cause.EBU34110Cleaning the air filter elementThe air filter element should be serviced at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Transmission oil drain bolt
2. GasketTightening torque:Transmission oil drain bolt:21.5 Nm (2.15 m·kgf, 15.5 ft·lbf)
12
Recommended oil:See page 10-1.
Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)
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8-28
8
1. Clean the drive chain with kerosene and a
small soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00572]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain lubricant. NOTICE: Do
not use engine oil or any other lubricants
for the drive chain, as they may contain
substances that could damage the O-
rings.
[ECB00582] EBU24905
Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582
Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
1. O-ring
1
1
Recommended lubricant:
Yamaha cable lubricant or other suitable cable lubricant
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10-1
10
EBU25962
SPECIFICATIONS
Dimensions:Overall length:1485 mm (58.5 in)
Overall width: 1020 mm (40.2 in)
Overall height:
955 mm (37.6 in)
Seat height: 750 mm (29.5 in)
Wheelbase: 1030 mm (40.6 in)
Ground clearance:
100 mm (3.9 in)
Minimum turning radius: 3000 mm (118 in)Weight:Curb weight:
126.5 kg (279 lb)Noise and vibration level:Noise level (77/311/EEC):73.0 dB(A) (EUR,FRA,GBR)
Uncertainty of measurement:
3.0 dB(A) (EUR,FRA,GBR)
Vibration on seat (EN1032, ISO5008): 0.6 m/s² (EUR,FRA,GBR)
Uncertainty of measurement: 0.3 m/s² (EUR,FRA,GBR) Vibration on handle (EN1032, ISO5008):
6.3 m/s² (EUR,FRA,GBR)
Uncertainty of measurement: 1.3 m/s² (EUR,FRA,GBR)
Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement: 89 cm³
Bore × stroke:
47.0 × 51.8 mm (1.85 × 2.04 in)
Compression ratio: 9.2 : 1
Starting system: Electric starter and kickstarter
Lubrication system:
Wet sumpEngine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Periodic oil change:0.90 L (0.95 US qt, 0.79 Imp.qt)
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10-2
10
Transmission oil:Type:SAE 80W-90
Quantity:
0.35 L (0.37 US qt, 0.31 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 6.6 L (1.74 US gal, 1.45 Imp.gal)
Fuel reserve amount:
0.9 L (0.24 US gal, 0.20 Imp.gal)Carburetor:Type × quantity:
H66D x 1Spark plug (s):Manufacturer/model: NGK/CR6HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Secondary reduction system:
Chain drive
Secondary reduction ratio: 35/14 (2.500) Transmission type:
V-belt automatic
Operation: Centrifugal automatic type
Chassis:Frame type:Steel tube frame
Caster angle: 3.4 °
Trail:
19.8 mm (0.78 in)Front tire:Type:Tubeless
Size:
AT18 x 7-8
Manufacturer/model: MAXXIS/M939
Manufacturer/model: DURO/DI2017Rear tire:Type:Tubeless
Size: AT18 x 9-8
Manufacturer/model:
MAXXIS/M940
Manufacturer/model: DURO/DI2016
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10-3
10
Loading:Maximum loading limit:82.0 kg (181 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:
Front:24.0 kPa (0.240 kgf/cm², 3.5 psi)
Rear:
24.0 kPa (0.240 kgf/cm², 3.5 psi)
Minimum: Front:
20.7 kPa (0.207 kgf/cm², 3.0 psi)
Rear: 20.7 kPa (0.207 kgf/cm², 3.0 psi)Front wheel:Wheel type:
Panel wheel
Rim size: 8 x 5.5ATRear wheel:Wheel type:
Panel wheel
Rim size: 8 x 5.5ATFront brake:Type:
Mechanical leading, trailing drum brake
Operation: Right hand operation
Rear brake:Type:Mechanical leading, trailing drum brake
Operation:
Left hand operationFront suspension:Type:Swing axle
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 126 mm (5.0 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 145 mm (5.7 in)Electrical system:Ignition system:CDI
Charging system: AC magnetoBattery:Model:GTX5L-BS
Voltage, capacity: 12 V, 4.0 Ah
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