2016 YAMAHA YFM90 service

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EBU28786
PERIODIC MAINTENANCE AND ADJUSTMENT
EBU21675Periodic inspection, adjustment, and lubrication
will keep your vehicle in the safest and most effi-
cient condition possible. Safety is an obligation of
the vehicle owner/operator. The most important
points of vehicle inspection, adjustment, and lu-
brication are explained on the following pages.
WARNING
EWB01842Failure to properly maintain the vehicle or per-
forming maintenance activities incorrectly may
increase your risk of injury or death during ser-
vice or while using the vehicle. If you are not fa-
miliar with vehicle service, have a Yamaha
dealer perform the service.
WARNING
EWB02563Turn off the engine when performing mainte-
nance unless otherwise specified.
A running engine has moving parts that can
catch on body parts or clothing and electri-
cal parts that can cause shocks or fires. 
Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide
poisoning - possibly leading to death. See
page 2-6 for more information about carbon
monoxide.

WARNING
EWB02691Brake discs, calipers, drums, and linings can
become very hot during use. To avoid possible
burns, let brake components cool before
touching them. The intervals given in the periodic maintenance
charts should be considered as a general guide
under normal riding conditions. However, DE-
PENDING ON THE WEATHER, TERRAIN, GEO-
GRAPHICAL LOCATION, AND INDIVIDUAL USE,
THE MAINTENANCE INTERVALS MAY NEED TO
BE SHORTENED.
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EBU33901Owner’s manual and tool kitBe sure to put this owner’s manual in the plastic
bag and always carry it along with the owner’s tool
kit on the bottom of the seat.
The service information included in this manual
and the tools provided in the owner’s tool kit are
intended to assist you in the performance of pre-
ventive maintenance and minor repairs. However,
additional tools such as a torque wrench may be
necessary to perform certain maintenance work
correctly.
TIPThere is a low-pressure tire gauge located in the
tool kit.
 If you do not have the tools or experience re-
quired for a particular job, have a Yamaha deal-
er perform it for you.
1. Owner’s tool kit
2. Owner’s manual
1
2
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EBU23062TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle. UBD360E0.book Page 8 Wednesday, February 25, 2015 2:41 PM

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85. Install the transmission oil drain bolt and its
new gasket, and then tighten the bolt to the
specified torque.
6. Refill with the specified amount of the recom- mended oil. WARNING! Make sure that no
foreign material enters the transmission
case.
[EWB03550]
7. Install the transmission oil filler cap and its new O-ring, and then tighten the oil filler cap.
8. Check the transmission case for oil leakage. If oil is leaking, check for the cause.EBU34110Cleaning the air filter elementThe air filter element should be serviced at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Transmission oil drain bolt
2. GasketTightening torque:Transmission oil drain bolt:21.5 Nm (2.15 m·kgf, 15.5 ft·lbf)
12
Recommended oil:See page 10-1.
Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)
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84. Tighten the locknut.
5. Slide the rubber covers to their original posi-
tions.
EBU24061Valve clearanceThe valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
EBU29602BrakesReplacement of brake components requires pro-
fessional knowledge. Brake service should be
performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or adjust-
ed brakes could lead to a loss in braking ability
and an accident. EBU34511Checking the front and rear brake
shoesThe front and rear brake shoes must be checked
for wear at the intervals specified in the periodic
maintenance and lubrication chart. Without disas-
sembling the brake, this can be performed by
checking the position of the brake lever free play
adjusting bolts or nut.
Front brakes
To check front brake shoe wear, check the posi-
tion of the adjusting bolts. If a bolt extends more
than 12 mm (0.47 in) from its locknut, the brake
shoes need to be replaced.
1. Rubber cover
2. Throttle lever free play adjusting nut
3. Locknut
4. Throttle lever free play
1
3
2
1
4
(a)
(b)
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83. Lower the ATV to the ground.
4. Tighten the wheel bolts to the specified
torques.
EBU25721TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, ex-
perience, and know-how to service the ATV prop-
erly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Arrow markTightening torques:Front wheel bolt:45 Nm (4.5 m·kgf, 33 ft·lbf)
Rear wheel bolt: 45 Nm (4.5 m·kgf, 33 ft·lbf)
1
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EBU25962
SPECIFICATIONS
Dimensions:Overall length:1485 mm (58.5 in)
Overall width: 1020 mm (40.2 in)
Overall height:
955 mm (37.6 in)
Seat height: 750 mm (29.5 in)
Wheelbase: 1030 mm (40.6 in)
Ground clearance:
100 mm (3.9 in)
Minimum turning radius: 3000 mm (118 in)Weight:Curb weight:
126.5 kg (279 lb)Noise and vibration level:Noise level (77/311/EEC):73.0 dB(A) (EUR,FRA,GBR)
Uncertainty of measurement:
3.0 dB(A) (EUR,FRA,GBR)
Vibration on seat (EN1032, ISO5008): 0.6 m/s² (EUR,FRA,GBR)
Uncertainty of measurement: 0.3 m/s² (EUR,FRA,GBR) Vibration on handle (EN1032, ISO5008):
6.3 m/s² (EUR,FRA,GBR)
Uncertainty of measurement: 1.3 m/s² (EUR,FRA,GBR)
Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement: 89 cm³
Bore × stroke:
47.0 × 51.8 mm (1.85 × 2.04 in)
Compression ratio: 9.2 : 1
Starting system: Electric starter and kickstarter
Lubrication system:
Wet sumpEngine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Periodic oil change:0.90 L (0.95 US qt, 0.79 Imp.qt)
UBD360E0.book Page 1 Wednesd ay, February 25, 2015 2:41 PM