2016 YAMAHA XSR 900 AUX

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Instrument and co ntrol functions.... 3-1
Immobilizer system ....... ................... 3-1
Main switch/steering lock................. 3-2
Indicator lights and warning lights ... 3-4
Multi-function meter unit .................. 3-6
D-mode (drive mode)..................... 3-13
Handlebar switches ....................... 3-14
Clutch lever.................................... 3-16
Shift pedal....... ............................. .. 3-16
Brake lever .................................... 3-16
Brake pedal ................................... 3-17
ABS ............................................... 3-17
Traction control system ................. 3-18
Fuel tank cap ................................. 3-20
Fuel................................................ 3-20
Fuel tank breather hose and overflow hose ............................. 3-22
Catalytic converter ......................... 3-22
Seat ............................................... 3-23
Storage compartment .................... 3-23
Adjusting the front fork................... 3-24
Adjusting the shock absorber assembly .................................... 3-25
Luggage strap holders ................... 3-27 Sidestand ...................................... 3-27
Ignition circuit cut-
off system ......... 3-28
Auxiliary DC connector.................. 3-30
For your safety – pre-operation
checks ............................................... 4-1
Operation and important riding
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
Periodic maintenance and
adjustment ........................................ 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Checking the spark plugs ................ 6-8
Canister ........................................... 6-9
Engine oil and oil filter cartridge ...... 6-9
Coolant .......................................... 6-12
Air filter element ............................ 6-15
Checking the engine idling speed ......................................... 6-15 Checking the throttle grip free
play ............................................. 6-15
Valve clearance ............................. 6-16
Tires ............................................... 6-16
Cast wheels ................................... 6-18
Adjusting the clutch lever free play ............................................. 6-19
Checking the brake lever free
play ............................................. 6-19
Brake light switches ....................... 6-20
Checking the front and rear brake
pads............................................ 6-20
Checking the brake fluid level ........ 6-21
Changing the brake fluid ................ 6-22
Drive chain slack............................ 6-23
Cleaning and lubricating the drive chain .................................. 6-24
Checking and lubricating the cables ......................................... 6-25
Checking and lubricating the
throttle grip and cable ................. 6-25
Checking and lubricating the brake and shift pedals ................ 6-26
Checking and lubricating the brake and clutch levers .............. 6-26
Checking and lubricating the sidestand .................................... 6-27
Lubricating the swingarm pivots .... 6-27
Checking the front fork................... 6-28
Checking the steering .................... 6-28
Checking the wheel bearings......... 6-29B90-9-E0_1.book 1 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Table of contents
Battery ........................................... 6-29
Replacing the fuses ....................... 6-30
Replacing the headlight bulb ......... 6-33
Replacing the auxiliary light bulb ........................................... 6-34
Brake/tail light ................................ 6-35
Replacing a turn signal light bulb ............................................ 6-35
License plate light.......................... 6-36
Supporting the motor cycle ............. 6-36
Troubleshooting............................. 6-37
Troubleshooting charts .................. 6-38
Motorcycle care and storage ........... 7-1
Matte color caution .......................... 7-1
Care................................................. 7-1
Storage ............................................ 7-3
Specifications ................................... 8-1
Consumer information ..................... 9-1
Identification numbers ..................... 9-1
Diagnostic connector ... .................... 9-2
Index ................................................ 10-1
B90-9-E0_1.book 2 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Instrument and control functions
3-2
1
234
5
6
7
8
9
10
11
12
ference.
EAU10474
Main switch/steering lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code
re-registering key (red bow), keep it in a
safe place and only use it for codere-registering.
EAU38531
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li- cense plate light and auxiliary light
come on, and the engine can be start-
ed. The key cannot be removed.
TIPThe headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF”, even ifthe engine stalls.
EAU10662
OFF
All electrical syst
ems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result inloss of control or an accident.
EAU1068A
LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
P
ON
OFF
LOCK
B90-9-E0_1.book 2 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Instrument and control functions
3-30
1
234
5
6
7
8
9
10
11
12
EAU70640
Auxiliary DC connectorThis vehicle is equipped with an auxilia-
ry DC connector. Consult your Yamaha
dealer before installing any accesso-
ries.
B90-9-E0_1.book 30 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Periodic maintenance and adjustment
6-31
1
2
3
4
56
7
8
9
10
11
12 3. Place the panel and rubber cover
in the original position.
4. Install the nuts and bolt.
The main fuse, the fuel injection system
fuse, and fuse box 2 are located under
the seat. (See page 3-23.)
1. Fuse box 1
2. Rubber cover
1
2
1. Ignition fuse
2. ABS control unit fuse
3. Parking lighting fuse
4. Auxiliary fuse 1
5. Signaling system fuse
6. Headlight fuse
7. Spare fuse
7
1 2 3 4 5 6
1. Main fuse
2. Fuse box 2
3. Fuel injection system fuse
4. Fuel injection system spare fuse
2
1 3
4
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Periodic maintenance and adjustment6-32
1
2
3
4
567
8
9
10
11
12
TIPTo access the fuel injection system
fuse, remove the starter relay cover bypulling it upward. If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
1. Radiator fan motor fuse
2. Backup fuse
3. Electronic throttle valve fuse
4. ABS solenoid fuse
5. ABS motor fuse
6. Spare fuse
15
1515
1
2
34
5
6
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
1
2 3
Specified fuses:
Main fuse:50.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 15.0 A
Parking lighting fuse:
7.5 A
Radiator fan motor fuse: 15.0 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse: 7.5 A
Backup fuse:
7.5 A
Electronic throttle valve fuse: 7.5 A
Auxiliary fuse 1: 2.0 A
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Periodic maintenance and adjustment6-34
1
2
3
4
567
8
9
10
11
12
3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po- sition, and then secure it with the
bulb holder.
5. Install the headlight bulb cover, and then connect the coupler.
6. Install the headlight unit by install- ing the bolts.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
EAU45226
Replacing the auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-33.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by pull- ing it out.
1. Headlight bulb cover
2. Headlight coupler
1. Headlight bulb holder
2. Headlight bulb
1 2
1
2
1. Auxiliary light bulb socket
1
B90-9-E0_1.book 34 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Periodic maintenance and adjustment
6-35
1
2
3
4
56
7
8
9
10
11
12 4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the headlight unit.
EAU70540
Brake/tail lightThis model is equipped with an
LED-type brake/tail light.
If the brake/tail light does not come on,
have a Yamaha dealer check it.
EAU24205
Replacing a turn signal light
bulb1. Remove the turn signal light lens by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise.
1. Auxiliary light bulb
1
1. Turn signal light lens
2. Screw
1
2
B90-9-E0_1.book 35 ページ ２０１５年１２月１５日　火曜日　午後８時５分