2016 YAMAHA XJ6F brake

Periodic maintenance an d a djustment
6-43
6 To install the rear wheel
1. Install the wheel and the brake cal- iper bracket by inserting the wheel
axle from the right side.
TIP
Make sure that the slot in the
brake caliper bracket is fit over the
retainer on the swingarm.
 Make sure that there is enough
space between the brake pads
before installing the wheel.
2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut.
4. Adjust the drive chain slack. (See page 6-28.)
5. Take the motorcycle off the cen- terstand so that the rear wheel is
on the ground, and then put the
sidestand down.
6. Tighten the axle nut, and then tighten the locknuts to the speci-
fied torques.
EAU25872
Trou bleshootin g
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
heaters or furnaces. Gasoline or
g asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
1. Brake caliper bracket
2. Slot
3. Retainer
Tightenin g torques:
Axle nut: 90 Nm (9.0 m·kgf, 65 ft·lbf)
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
2 3
1
UBS1E0E0.book Page 43 Thursday, October 8, 2015 3:40 PM

Motorcycle care and stora ge
7-2
7 fected
area any lon ger than in-
structe d. Also, thorou ghly rinse
the area off with water, imme di-
ately dry it, an d then apply a cor-
rosion protection spray.
 Improper cleanin g can d amage
plastic parts (such as cowlin gs,
panels, win dshield s, head light
lenses, meter lenses, etc.) an d
the mufflers. Use only a soft,
clean cloth or spon ge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
ou ghly cleaned with water, di-
lute d mil d d eter gent with water
may be used . Be sure to rinse
off any d etergent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d using cloths or
spon ges which have been in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
t

hinner, fuel (g asoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepa ge an d
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d lig hts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshield : Do not use stron g
cleaners or har d spon ges as
they will cause dullin g or scratching
. Some cleanin g
compoun ds for plastic may
leave scratches on the win d-
shield . Test the pro duct on a
small hi dden part of the win d-
shield to make sure that it d oes
not leave any marks. If the win d-
shield is scratche d, use a quality
plast i

c polishin g compoun d af-
ter washin g.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
UBS1E0E0.book Page 2 Thursday, October 8, 2015 3:40 PM

Motorcycle care and stora ge
7-3
7
2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
Cleaning the windshield
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield
with a cloth or sponge dampened with
a mild detergent, and then wash it off
thoroughly with water. For additional
cleaning, use Yamaha Windshield
Cleaner or another high-quality wind-
shield cleaner. Some cleaning com-
pounds for plastics may leave
scratches on the windshield. Before
using such cleaners, test an area of the
windshield which does not affect your
visibility and which cannot be easily
recognized.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nering b ehavior.
NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP
 Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
UBS1E0E0.book Page 3 Thursday, October 8, 2015 3:40 PM

Specifications
8-2
8
2nd:1.947 (37/19)
3rd: 1.556 (28/18)
4th:
1.333 (32/24)
5th: 1.190 (25/21)
6th: 1.083 (26/24)
Chassis:
Frame type:Diamond
Caster angle: 26.0 °
Trail: 103 mm (4.1 in)
Front tire:
Type:Tubeless
Size: 120/70 ZR17M/C (58W)
Manufacturer/model:
BRIDGESTONE/BT021
Manufacturer/model: DUNLOP/ROADSMART
Rear tire:
Type:
Tubeless
Size: 160/60 ZR17M/C (69W)
Manufacturer/model: BRIDGESTONE/BT021
Manufacturer/model:
DUNLOP/ROADSMART
Loa din g:
Maximum load:
180 kg (397 lb) (XJ6FA)
185 kg (408 lb) (XJ6F)
(Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measure d on col d
tires):
Up to 90 kg (198 lb) load:
Front: 225 kPa (2.25 kgf/cm², 33 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi) 90 kg (198 lb) load - maximum load:
Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
Front wheel:
Wheel type:
Cast wheel
Rim size: 17M/C x MT3.50
Rear wheel:
Wheel type:
Cast wheel
Rim size:
17M/C x MT4.50
Front brake:
Type:
Hydraulic dual disc brake
Specified brake fluid:
DOT 4
Rear brake:
Type:
Hydraulic single disc brake
Specified brake fluid:
DOT 4
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 130 mm (5.1 in)
Rear suspension:
Type:Swingarm
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 130 mm (5.1 in)
Electrical system:
System voltage:
12 V
Ignition system: TCI
Charging system: AC magneto
UBS1E0E0.book Page 2 Thursday, October 8, 2015 3:40 PM

Specifications
8-3
8
Battery:
Model:GT12B-4
Voltage, capacity:
12 V, 10.0 Ah (10 HR)
Hea dlig ht:
Bulb type:
Halogen bulb
Bul b watta ge × quantity:
Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light: 21.0 W/5.0 W × 1
Front turn signal light:
10.0 W × 2
Rear turn signal light:
10.0 W × 2
Auxiliary light: 5.0 W × 1
License plate light: 5.0 W × 1
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: LED (XJ6FA)
Immobilizer system indicator light: LED
Fuse(s):
Main fuse:30.0 A
Headlight fuse: 20.0 A
Taillight fuse:
10.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 10.0 A Radiator fan motor fuse:
20.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
7.5 A (XJ6FA)
ABS motor fuse: 30.0 A (XJ6FA)
ABS solenoid fuse: 20.0 A (XJ6FA)
Backup fuse:
7.5 A
UBS1E0E0.book Page 3 Thursday, October 8, 2015 3:40 PM

10-1
10
Index
A
ABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models)....... 3-5
Air filter element, replacing................... 6-17
Auxiliary light bulb ................................ 6-38
B
Battery .................................................. 6-34
Brake and clutch levers, checking
and lubricating ................................... 6-31
Brake and shift pedals, checking and lubricating ................................... 6-31
Brake fluid, changing ........................... 6-27
Brake fluid level, checking ................... 6-26
Brake lever ........................................... 3-13
Brake lever free play, checking ............ 6-24
Brake light switches ............................. 6-25
Brake pedal .......................................... 3-13
Brake/tail light bulb, replacing ............. 6-39
C
Cables, checking and lubricating ......... 6-30
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Centerstand and sidestand, checking and lubricating ................................... 6-32
Clutch lever .......................................... 3-12
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-14
Coolant temperature warning light ......... 3-4
Cowlings and panels, removing and installing ............................................... 6-7
D
Dimmer switch ..................................... 3-10
Drive chain, cleaning and lubricating ... 6-29
Drive chain slack .................................. 6-28
E
Engine break-in ...................................... 5-4
Engine idling speed .............................. 6-19
Engine oil and oil filter cartridge ........... 6-11
Engine serial number.............................. 9-1
Engine stop switch ............................... 3-11
Engine trouble warning light................... 3-5
F
Front and rear brake pads, checking ... 6-25
Front fork, checking ............................. 6-33
Fuel....................................................... 3-15
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-36
H
Handlebar position, adjusting ............... 3-20
Handlebar switches .............................. 3-10
Hazard switch ....................................... 3-11
Headlight bulb, replacing ...................... 6-37
Helmet holder ....................................... 3-19
High beam indicator light........................ 3-4
Horn switch........................................... 3-11
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-23
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
L
License plate light bulb, replacing ........ 6-40
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
N
Neutral indicator light.............................. 3-4
O
Oil level warning light .............................. 3-4
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
Pass switch........................................... 3-10
R
Rear view mirrors .................................. 3-21
S
Safety information................................... 1-1
Seat....................................................... 3-18
Shifting .................................................... 5-3
Shift pedal............................................. 3-12
Shock absorber assembly, adjusting ... 3-21
Sidestand .............................................. 3-22
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Start switch ........................................... 3-11
Steering, checking ................................ 6-33
Storage ................................................... 7-4
Storage compartment ........................... 3-20
Swingarm pivots, lubricating ................ 6-32
UBS1E0E0.book Page 1 Thursday, October 8, 2015 3:40 PM