Table of contentsSafety information............................ 1-1
Further safe-riding points................. 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Instrument and co ntrol functions.... 3-1
Main switch/steering lock................. 3-1
Indicator lights and warning lights ... 3-2
Multi-function display ....................... 3-3
Handlebar switches ......................... 3-7
Front brake lever ............................. 3-7
Rear brake lever .............................. 3-8
Fuel tank cap ................................... 3-8
Fuel.................................................. 3-9
Catalytic converter ......................... 3-10
Seat ............................................... 3-11
Passenger footrest ........................ 3-11
Storage compartments .................. 3-12
Shock absorber assembly ............. 3-13
Carrier............................................ 3-14
Luggage holder.............................. 3-14
For your safety – pre-operation
checks ................................................ 4-1
Operation and im portant riding
points ................................................. 5-1
Starting the engine .......................... 5-1 Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Periodic maintenance and
adjustment ........................................ 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the emission control system .............. 6-4
General maintenance and lubrication
chart ............................................. 6-5
Removing and installing the cowling and panels ............................. ...... 6-8
Checking the spark plug................ 6-10
Engine oil and oil strainer .............. 6-11
Final transmission oil..................... 6-13
Coolant .......................................... 6-14
Air filter and V-belt case air filter elements .................................... 6-16
Checking the engine idling speed ......................................... 6-17
Checking the throttle grip free play ............................................ 6-17
Valve clearance............................. 6-18
Tires .............................................. 6-18
Cast wheels................................... 6-20 Checking the front brake lever free
play ............................................. 6-20
Adjusting the rear brake lever free play ............................................. 6-20
Checking the front brake pads and
rear brake shoes ....................... 6-21
Checking the brake fluid level ........ 6-22
Changing the brake fluid ............... 6-23
Checking and lubricating the cables ......................................... 6-23
Checking and lubricating the throttle
grip and cable ............................. 6-24
Lubricating the front and rear brake levers .......................................... 6-24
Checking and lubricating the centerstand................................. 6-24
Checking the front fork................... 6-25
Checking the steering .................... 6-26
Checking the wheel bearings......... 6-26
Battery ........................................... 6-26
Replacing the fuses ....................... 6-28
Replacing the headlight bulb ......... 6-28
Replacing an auxiliary light bulb .... 6-29
Tail/brake light ............................... 6-30
Replacing a front turn signal light
bulb............................................. 6-30
Replacing a rear turn signal light bulb............................................. 6-31
License plate light .......................... 6-32
Troubleshooting ........... .................. 6-32
Troubleshooting charts .................. 6-33U52SE1E0 1 ページ 2015年9月16日 水曜日 午後5時27分
4-1
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2
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6
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11
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For your safety – pre-operation checks
EAU15599
Inspect your vehicle each time you use it to make sure the vehi cle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage. 3-9
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-11
Final transmission oil Check vehicle for oil leakage. 6-13
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check lever free play.
Adjust if necessary.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 6-20, 6-21, 6-22
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Periodic maintenance and adjustment
6-6
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3
4
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12 *Front brake lever
pivot shaft Lubricate with lithium-soap-based
grease.
13 *Rear brake lever
pivoting points Lubricate with silicone grease.
14 Centerstand Check operation.
Lubricate.
15 *Front fork Check operation and for oil
leakage.
16 *Shock absorber
assembly Check operation and shock
absorber for oil leakage.
17 Engine oil Change. (See page 3-2.)
When the oil change indicator comes on [5000 km (3000 mi) after
the initial 1000 km (600 mi) and every 6000 km (3500 mi) thereafter]
Check oil level and vehicle for oil leakage. Every 3000 km (1800 mi)
18 Engine oil strainer Clean. 5000 km (3000 mi) after the initial 1000 km (600 mi) and every
6000 km (3500 mi) thereafter
19 * Cooling system Check coolant level and vehicle
for coolant leakage.
Change coolant. Every 3 years
20 Final transmission
oil Check vehicle for oil leakage.
Change.
21 *V-belt Replace. When the V-belt replacement indicator comes on
22 *Front and rear brake
switches Check operation.
23 Moving parts and
cables Lubricate.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
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Periodic maintenance and adjustment6-14
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5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
6. Install the final transmission oil drain bolt and its new gasket, and then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11312]
8. Install the final tr ansmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUT3693
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.1. Place the vehicle on the center- stand.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Open the seat. (See page 3-11.)
3. Check the coolant level in the cool- ant reservoir.
1. Final transmission oil filler cap
1. Final transmission oil drain bolt
1
1
Tightening torque:Final transmission oil drain bolt:20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Recommended final transmission
oil: See page 8-1.
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
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Periodic maintenance and adjustment
6-15
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TIPThe coolant should be between theminimum and maximum level marks.
4. If the coolant is at or below the minimum level mark, remove the
reservoir cap. (See page 3-11.)
WARNING! Remove only the
coolant reservoir cap. Never at-
tempt to remove the radiator
cap when the engine is
hot.
[EWA15162]
5. Add coolant or distilled water toraise the coolant to the maximum
level mark, and install the coolant
reservoir cap and the panel.
NOTICE: If coolant is not avail- able, use distilled water or soft
tap water instead. Do not use
hard water or salt water since it
is harmful to the engine. If water
has been used instead of cool-
ant, replace it with coolant as
soon as possible, otherwise the
cooling system will not be pro-
tected against frost and corro-
sion. If water has been added to
the coolant, have a Yamaha
dealer check the antifreeze con-
tent of the coolant as soon as
possible, otherwise the effec-
tiveness of the coolant will be
reduced.
[ECA10473]
6. Close the seat.
EAU33032
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]
1. Maximum level mark
2. Minimum level mark
12
Coolant reservoir capacity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
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Periodic maintenance and adjustment6-34
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Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the capwhile turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily
used instead, provided that it is changed to the recommended coolantas soon as possible.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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8-1
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Specifications
EAU72940
Dimensions:Overall length: 1990 mm (78.3 in)
Overall width: 690 mm (27.2 in)
Overall height: 1135 mm (44.7 in)
Seat height:
785 mm (30.9 in)
Wheelbase: 1385 mm (54.5 in)
Ground clearance: 140 mm (5.51 in)Weight:Curb weight:142 kg (313 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: SOHC
Number of cylinders:
Single cylinder
Displacement: 155 cm
3
Bore stroke:
58.0 58.7 mm (2.28 2.31 in)
Compression ratio:
11.0 : 1
Starting system: Electric starter Lubrication system:
Wet sump
Engine oil:Recommended brand:YAMALUBE
Type: SAE 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA or MB
Engine oil quantity:
Periodic oil change:1.10 L (1.16 US qt, 0.97 Imp.qt)Final transmission oil:Type:SAE 10W-30 type SE motor oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.56 L (0.59 US qt, 0.49 Imp.qt)Air filter:Air filter element:Oil-coated paper element
V-belt filter element:
Dry elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
8.0 L (2.1 US gal, 1.8 Imp.gal)
Fuel injection:Throttle body: ID mark:52S1 01Spark plug(s):Manufacturer/model: NGK / CPR9EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Final drive: Gear
Secondary reduction ratio: 10.320 (46 / 13 )×(35 / 12)
Transmission type:
V-belt automatic
Gear ratio:Chassis:Frame type: Underbone
Caster angle: 23.8
Trail:
84 mm (3.3 in)Front tire:Type:Tubeless
Size:
100 / 80 - 16M/C 50P
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Index
AAcceleration and deceleration ................... 5-2
Air filter and V-belt case air filter
elements ................................................ 6-16
Auxiliary light bulb, replacing ................... 6-29BBattery ..................................................... 6-26
Brake fluid, changing ............................... 6-23
Brake fluid level, checking ....................... 6-22
Brake lever, front ....................................... 3-7
Brake lever, rear ........................................ 3-8
Brake levers, lubricating .......................... 6-24
Brake pads and shoes, checking............. 6-21
Braking ...................................................... 5-3CCables, checking and lubricating ............. 6-23
Care ........................................................... 7-1
Carrier...................................................... 3-14
Catalytic converter ................................... 3-10
Centerstand, checking and lubricating .... 6-24
Coolant .................................................... 6-14
Coolant temperature warning light............. 3-2
Cowling and panels, removing and installing .................................................. 6-8DDimmer switch ........................................... 3-7EEngine break-in ......................................... 5-3
Engine idling speed, checking ................. 6-17
Engine oil ................................................. 6-11
Engine serial number................................. 9-1
Engine trouble warning light ...................... 3-3FFinal transmission oil ............................... 6-13 Front brake lever free play, checking ...... 6-20
Front fork, checking................................. 6-25
Fuel ........................................................... 3-9
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap............................................. 3-8
Fuses, replacing ...................................... 6-28
HHandlebar switches ................................... 3-7
Headlight bulb, replacing......................... 6-28
High beam indicator light........................... 3-2
Horn switch ............................................... 3-7IIdentification numbers ............................... 9-1
Indicator lights and warning lights ............. 3-2LLicense plate light ................................... 6-32
Luggage holder ....................................... 3-14MMain switch/steering lock .......................... 3-1
Maintenance and lubricatio
n, periodic....... 6-5
Maintenance, emission control system ..... 6-4
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display................................. 3-3PParking ...................................................... 5-4
Part locations ............................................ 2-1
Passenger footrest .................................. 3-11RRear brake lever free play, adjusting ...... 6-20SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-11 Shock absorber assembly .......................3-13
Spark plug, checking ...............................6-10
Specifications.............................................8-1
Starting off .................................................5-2
Starting the engine.....................................5-1
Start switch ................................................3-7
Steering, checking ...................................6-26
Storage ......................................................7-4
Storage compartments ............................3-12
TTail/brake light ......................................... 6-30
Throttle grip and cable, checking and
lubricating ..............................................6-24
Throttle grip free play, checking...............6-17
Tires .........................................................6-18
Tool kit .......................................................6-2
Troubleshooting .......................................6-32
Troubleshooting charts ............................6-33
Turn signal indicator lights .........................3-2
Turn signal light bulb (front), replacing ....6-30
Turn signal light bulb (r ear), replacing .....6-31
Turn signal switch ......................................3-7VValve clearance .......................................6-18
Vehicle identificat ion number .....................9-1WWheel bearings, checking........................6-26
Wheels .....................................................6-20
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