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5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
6. Install the final transmission oil drain bolt and its new gasket, and then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11312]
8. Install the final tr ansmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUT3693
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.1. Place the vehicle on the center- stand.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Open the seat. (See page 3-11.)
3. Check the coolant level in the cool- ant reservoir.
1. Final transmission oil filler cap
1. Final transmission oil drain bolt
1
1
Tightening torque:Final transmission oil drain bolt:20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Recommended final transmission
oil: See page 8-1.
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
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TIPThe coolant should be between theminimum and maximum level marks.
4. If the coolant is at or below the minimum level mark, remove the
reservoir cap. (See page 3-11.)
WARNING! Remove only the
coolant reservoir cap. Never at-
tempt to remove the radiator
cap when the engine is
hot.
[EWA15162]
5. Add coolant or distilled water toraise the coolant to the maximum
level mark, and install the coolant
reservoir cap and the panel.
NOTICE: If coolant is not avail- able, use distilled water or soft
tap water instead. Do not use
hard water or salt water since it
is harmful to the engine. If water
has been used instead of cool-
ant, replace it with coolant as
soon as possible, otherwise the
cooling system will not be pro-
tected against frost and corro-
sion. If water has been added to
the coolant, have a Yamaha
dealer check the antifreeze con-
tent of the coolant as soon as
possible, otherwise the effec-
tiveness of the coolant will be
reduced.
[ECA10473]
6. Close the seat.
EAU33032
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]
1. Maximum level mark
2. Minimum level mark
12
Coolant reservoir capacity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
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EAUT3551
Air filter and V-belt case air
filter elementsThe air filter and V-belt case air filter el-
ements should be cleaned or replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Check both filter elements more fre-
quently if you are riding in unusually
wet or dusty areas. The air filter check
hose must be frequently checked and
cleaned if necessary.
Replacing the air filter element 1. Place the scooter on the center- stand.
2. Remove the screw cover and air filter case cover by removing the
screws. 3. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10482]
5. Install the air filter case cover by in- stalling the screws and the screw
cover. Cleaning the air filter check hose
1. Check the hose on the rear side of the air filter case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose, clean it, and then install
it.
Cleaning the V-belt case air filter el-
ement 1. Remove panel B. (See page 6-9.)
2. Remove the V-belt air filter case cover by removing the bolts.
3. Pull the air filter element out, and then clean it with compressed air.
NOTICE: To avoid damaging the
air filter element, handle it gen-1. Screw cover
2. Air filter case cover
3. Air filter case drain hose
2
3
1
1. V-belt air filter case cover
1
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Periodic maintenance and adjustment
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2
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8
9
10
11
12 tly and carefully, and do not
twist it.
[ECA10522]
4. Insert the element into the air filter
case.
5. Install the V-belt air filter case cov- er by installing the bolts.
6. Install the panel.
EAU44735
Checking the engine idling
speedCheck the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
EAU21386
Checking the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
1. V-belt case air filter element
1
Engine idling speed: 1600–1800 r/min
1. Throttle grip free playThrottle grip free play:3.0–5.0 mm (0.12–0.20 in)
1
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EAU21402
Valve clearanceThe valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU61710
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total weight of rider, passenger, car-
go, and accessories approved
for this model.WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle couldcause an accident.
Tire air pressure (measured on cold
tires):
Up to 90 kg (198 lb) load: Front:175 kPa (1.75 kgf/cm
2, 25 psi)
Rear: 200 kPa (2.00 kgf/cm2, 29 psi)
90 kg (198 lb) to maximum load:
Front:175 kPa (1.75 kgf/cm2, 25 psi)
Rear:
225 kPa (2.25 kgf/cm2, 33 psi)
Maximum load*: 179 kg (395 lb)
* Total weight of rider, passenger, car- go and accessories
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12 Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail or
glass fragments in it, or if the sidewall is
cracked, have a Yamaha dealer re-
place the tire immediately.
TIPThe tire tread depth limit may differ
from country to country. Always complywith the local regulations.
WARNING
EWA10472
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimalcharacteristics.
Tire information
This model is equipped with tubeless
tires and tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front and rear tires should be of
the same make and design, other-
wise the handling characteristics of
the vehicle may be different, whichcould lead to an accident.
After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
1. Tire tread depth
2. Tire sidewallMinimum tire tread depth (front and
rear):
1.6 mm (0.06 in)ZAUM00**
1
2
Front tire:Size: 100 / 80 - 16M/C 50P
Manufacturer/model: DURO / DM1157F
Rear tire: Size:
120 / 80 - 16M/C 60P
Manufacturer/model: DURO / DM1157
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EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAUS2002
Checking the front brake lever
free playPeriodically check the brake lever free
play. If the free play exceeds 10 mm
(0.39 in), have a Yamaha dealer adjust
it.
WARNING
EWA10642
An incorrect brake lever free play in-
dicates a hazardous condition in the
brake system. Do not operate the ve-
hicle until the brake system has
been checked or repaired by aYamaha dealer.
EAU22172
Adjusting the rear brake lever
free playMeasure the rear brake lever free play
as shown.
Periodically check the brake lever free
play and, if necessary, adjust it as fol-
lows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
1. Front brake lever free play
1
1. Rear brake lever free playRear brake lever free play: 10.0–15.0 mm (0.39–0.59 in)1
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WARNING
EWA10651
If proper adjustment cannot be ob-
tained as described, have a Yamahadealer make this adjustment.
EAU22382
Checking the front brake pads
and rear brake shoes The front brake pads and the rear brake
shoes must be checked for wear at the
intervals specified in the periodic main-
tenance and lubrication chart.
EAU22421
Front brake pads
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator groove. If a brake pad has worn to the point that the wear
indicator groove has almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22541
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
1. Rear brake lever free play adjusting nut
(a)
(b)
1
1. Brake pad wear indicator groove
2. Brake pad
3. Brake disc
2
3
1
1. Wear indicator
2. Wear limit line
1
2
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