
Periodic maintenance and adjustment6-14
1
2
3
4
567
8
9
10
11
12
5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
6. Install the final transmission oil drain bolt and its new gasket, and then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11312]
8. Install the final tr ansmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUT3693
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.1. Place the vehicle on the center- stand.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Open the seat. (See page 3-11.)
3. Check the coolant level in the cool- ant reservoir.
1. Final transmission oil filler cap
1. Final transmission oil drain bolt
1
1
Tightening torque:Final transmission oil drain bolt:20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Recommended final transmission
oil: See page 8-1.
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
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Periodic maintenance and adjustment6-28
1
2
3
4
567
8
9
10
11
12
EAUT3752
Replacing the fusesThe fuse box is located beside the bat-
tery compartment under panel A. (See
page 6-8.)
If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
TIPAfter removing and installing the main
fuse, be sure to turn the main switch
from “ON” to “OFF” three times in
three-second intervals to initialize theidle speed control system.
3. Turn the key to “ON” and turn on the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAUT3661
Replacing the headlight bulbThis model is equipped with a halogen
bulb headlight. If a headlight bulb burns
out, replace it as follows.NOTICE
ECA10651
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified.
1. Remove cowling A together with the headlight unit. (See page 6-8.)
1. Fuse box
1
Specified fuses:Main fuse:20.0 A
Ignition fuse:
7.5 A
Signaling system fuse: 15.0 A
Headlight fuse: 15.0 A
Backup fuse:
7.5 A
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Periodic maintenance and adjustment6-32
1
2
3
4
567
8
9
10
11
12
EAU24331
License plate lightIf the license plate light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
EAU25882
TroubleshootingAlthough Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
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Scooter care and storage
7-3
1
2
3
4
5
67
8
9
10
11
12 After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be- fore storing or covering it.
WARNING
EWA10943
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the scooter
test its braking performanceand cornering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wearaway the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
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Specifications
8-2
1
2
3
4
5
6
789
10
11
12
Manufacturer/model: DURO / DM1157FRear tire:Type:Tubeless
Size: 120 / 80 - 16M/C 60P
Manufacturer/model:
DURO / DM1157Loading:Maximum load:179 kg (395 lb)
* (Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measured on cold
tires):Loading condition:90 kg (198 lb)
Front: 175 kPa (1.75 kgf/cm
2, 25 psi)
Rear: 200 kPa (2.00 kgf/cm2, 29 psi)
Loading condition:
90 kg - maximum load
Front: 175 kPa (1.75 kgf/cm2, 25 psi)
Rear: 225 kPa (2.25 kgf/cm2, 33 psi)
Front wheel:Wheel type:Cast wheel
Rim size: J 16M/C × MT2.50
Rear wheel:Wheel type:Cast wheel
Rim size: J 16M/C × MT2.75Front brake:Type:
Hydraulic single disc brake
Specified brake fluid: DOT 4Rear brake:Type:
Mechanical leading trailing drum brakeFront suspension:Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 100 mm (3.9 in)Rear suspension:Type:Unit swing
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 92 mm (3.6 in)Electrical system:System voltage:
12 V Ignition system:
TCI
Charging system:
AC magneto
Battery:Model:GT7B-4
Voltage, capacity:
10 V, 6.5 Ah (10 HR)Headlight:Bulb type:Halogen bulbBulb voltage, wattage quantity:Headlight:
12 V, 55.0 W 2
Brake/tail light: LED
Front turn signal light:
12 V, 10.0 W 2
Rear turn signal light: 12 V, 10.0 W 2
Auxiliary light: 12 V, 5.0 W 2
License plate light:
12 V, 5.0 W 1
Meter lighting: LED
High beam indicator light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
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Specifications
8-3
1
2
3
4
5
6
78
9
10
11
12
Engine trouble warning light: LEDFuse:Main fuse:20.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
15.0 A
Ignition fuse: 7.5 A
Backup fuse: 7.5 A
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Index
AAcceleration and deceleration ................... 5-2
Air filter and V-belt case air filter
elements ................................................ 6-16
Auxiliary light bulb, replacing ................... 6-29BBattery ..................................................... 6-26
Brake fluid, changing ............................... 6-23
Brake fluid level, checking ....................... 6-22
Brake lever, front ....................................... 3-7
Brake lever, rear ........................................ 3-8
Brake levers, lubricating .......................... 6-24
Brake pads and shoes, checking............. 6-21
Braking ...................................................... 5-3CCables, checking and lubricating ............. 6-23
Care ........................................................... 7-1
Carrier...................................................... 3-14
Catalytic converter ................................... 3-10
Centerstand, checking and lubricating .... 6-24
Coolant .................................................... 6-14
Coolant temperature warning light............. 3-2
Cowling and panels, removing and installing .................................................. 6-8DDimmer switch ........................................... 3-7EEngine break-in ......................................... 5-3
Engine idling speed, checking ................. 6-17
Engine oil ................................................. 6-11
Engine serial number................................. 9-1
Engine trouble warning light ...................... 3-3FFinal transmission oil ............................... 6-13 Front brake lever free play, checking ...... 6-20
Front fork, checking................................. 6-25
Fuel ........................................................... 3-9
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap............................................. 3-8
Fuses, replacing ...................................... 6-28
HHandlebar switches ................................... 3-7
Headlight bulb, replacing......................... 6-28
High beam indicator light........................... 3-2
Horn switch ............................................... 3-7IIdentification numbers ............................... 9-1
Indicator lights and warning lights ............. 3-2LLicense plate light ................................... 6-32
Luggage holder ....................................... 3-14MMain switch/steering lock .......................... 3-1
Maintenance and lubricatio
n, periodic....... 6-5
Maintenance, emission control system ..... 6-4
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display................................. 3-3PParking ...................................................... 5-4
Part locations ............................................ 2-1
Passenger footrest .................................. 3-11RRear brake lever free play, adjusting ...... 6-20SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-11 Shock absorber assembly .......................3-13
Spark plug, checking ...............................6-10
Specifications.............................................8-1
Starting off .................................................5-2
Starting the engine.....................................5-1
Start switch ................................................3-7
Steering, checking ...................................6-26
Storage ......................................................7-4
Storage compartments ............................3-12
TTail/brake light ......................................... 6-30
Throttle grip and cable, checking and
lubricating ..............................................6-24
Throttle grip free play, checking...............6-17
Tires .........................................................6-18
Tool kit .......................................................6-2
Troubleshooting .......................................6-32
Troubleshooting charts ............................6-33
Turn signal indicator lights .........................3-2
Turn signal light bulb (front), replacing ....6-30
Turn signal light bulb (r ear), replacing .....6-31
Turn signal switch ......................................3-7VValve clearance .......................................6-18
Vehicle identificat ion number .....................9-1WWheel bearings, checking........................6-26
Wheels .....................................................6-20
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