8-44
8
no free play in the brake pedal. The brakes
should operate smoothly and there should be
no brake drag. If the brakes feel soft or
spongy, this could indicate air in the brake
system. Have a Yamaha dealer check the
brake system if necessary.EBU33710Parking brakePull the parking brake lever rearward com-
pletely. If the parking brake lever clicks eight
times or more, have a Yamaha dealer adjust
the parking brake because the braking forceof the parking brake is weak. In addition, have
a Yamaha dealer check and adjust the park-
ing brake at the intervals specified in the peri-
odic maintenance and lubrication chart.
EBU32550Brake light switch adjustmentThe brake light switch, which is activated by
the brake pedal, is properly adjusted when
the brake light comes on just before braking
takes effect. If necessary, adjust the brake
light switch as follows.
Turn the adjusting nut while holding the brake
light switch in place. To make the brake light
come on earlier, turn
the adjusting nut in di-
rection (a). To make the brake light come on
later, turn the adjusting nut in direction (b).
1. Brake pedal
2. No brake pedal free play
1
2
UBN57AE0.book Page 44 Tuesday, November 24, 2015 1:42 PM
8-45
8
EBU35930Cable inspection and lubrication
WARNING
EWB03380Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked.
Lubricate the cable ends. If the cables do not
operate smoothly, ask a Yamaha dealer to re-
place them.EBU32570Brake pedal and accelerator pedal lu-
bricationLubricate the pivoting parts.
1. Brake light switch
2. Adjusting nut
(a)
(b)
1
2
Recommended lubricant:Yamalube LubezAll (synthetic lubricant
spray with PTFE)
Recommended lubricant: Lithium-soap-based grease
UBN57AE0.book Page 45 Tuesday, November 24, 2015 1:42 PM
8-60
8
EBU33590Tail/brake light bulb replacementIf a tail/brake light bulb burns out, replace it as
follows:1. Remove the tail/brake light bulb holder
(together with the bulb) by turning it
counterclockwise.
2. Push the burnt-out bulb in and turn it counterclockwise to remove it from the
bulb holder.
3. Push a new bulb in and turn it clockwise to install in the bulb holder. 4. Install the bulb holder (together with the
bulb) by turning it clockwise.
EBU32700TroubleshootingAlthough Yamaha vehicles receive an inspec-
tion before shipment from the factory, trouble
may occur during operation. Any problem in
the fuel, compression, or ignition systems can
cause poor starting and loss of power. The
troubleshooting chart describes a quick, easy
procedure for making checks. If your vehicle
requires any repair, take it to a Yamaha deal-
er.
The skilled technicians at a Yamaha dealer-
ship have the tools, experience, and know-
how to properly service your vehicle. Use only
genuine Yamaha parts on your vehicle. Imita-
tion parts may look like Yamaha parts, but
they are often inferior. Consequently, they
have a shorter service life and can lead to ex-
pensive repair bills.
1. Tail/brake light bulb holder
1
UBN57AE0.book Page 60 Tuesday, November 24, 2015 1:42 PM
10-4
10
Rim size:12 x 7.5ATFront brake:Type:
Hydraulic disc brake
Specified brake fluid: DOT 4Rear brake:Type:
Hydraulic disc brake
Specified brake fluid: DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 246 mm (9.7 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
269 mm (10.6 in)Electrical system:Ignition system:TCI
Charging system:
AC magneto
Battery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 2
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
Parking brake indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light: LED
Low-range indicator light:
LED
Differential gear lock indicator light: LED
UBN57AE0.book Page 4 Tuesday, November 24, 2015 1:42 PM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/air duct check hose, cleaning ................ 8-38
Air filter element, cleaning ........................................... 8-34
Auxiliary DC jack .......................................................... 4-34
Axle boots .................................................................... 8-31BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-50
Bead lock, checking and tightening ............................ 8-48
Brake fluid level, checking ........................................... 8-42
Brake fluid, replacing ................................................... 8-43
Brake light switch, adjusting ........................................ 8-44
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-45
Brake pedal, checking ................................................. 8-43
Brakes, Periodic maintenance ..................................... 8-41
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-45
Cargo bed .................................................................... 4-22
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-25
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-21
DDifferential gear oil, Periodic maintenance .................. 8-22
Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Front and rear brake pads, checking .......................... 8-41
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................ 8-54GGlove compartment ..................................................... 4-17HHeadlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-57
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM
12-2
12
IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8JJump-starting ............................................................... 8-53LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Loading ..........................................................................6-7
Low-range indicator light ............................................... 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Model label ................................................................... 11-1
Multi-function meter unit ................................................ 4-6NNeutral indicator light .....................................................4-3OOn-Command drive knob ............................................ 4-11
On-Command drive knob, operation ............................. 6-5
On-Command four-wheel-drive /differential gear lock
indicator ....................................................................... 4-3
Owner’s manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-11
Parking ........................................................................... 6-7
Parking brake ............................................................... 8-44
Parking brake indicator light .......................................... 4-3 Parking brake lever ...................................................... 4-13
Passenger handhold, Pre-operation check ................... 5-7
RRear knuckle upper and lower pivot, lubrication ......... 8-46
Reverse indicator light ................................................... 4-3SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-5
Seat belts ..................................................................... 4-17
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-15
Shock absorber assemblies, adjusting the front ......... 4-23
Shock absorber assemblies, adjusting the rear ........... 4-28
Spark arrester, cleaning ............................................... 8-40
Spark plug, inspecting ................................................. 8-32
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-46
Starting the engine ......................................................... 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-47
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-18TTail/brake light bulb, replacing ..................................... 8-60
Tire, replacing .............................................................. 8-48
Tires, Pre-operation check ............................................. 5-8
Trailer hitch bracket and receiver ................................ 4-33
Troubleshooting ........................................................... 8-60
Troubleshooting charts ................................................ 8-62VValve clearance ............................................................ 8-41
UBN57AE0.book Page 2 Tuesday, November 24, 2015 1:42 PM