2016 YAMAHA VMAX air filter

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Speedometer unit ........................... 3-7
Multi-function display ..................... 3-8
Handlebar switches ...................... 3-17
Clutch lever .................................. 3-18
Shift pedal .................................... 3-19
Brake lever.................................... 3-19
Brake pedal .................................. 3-20
ABS .............................................. 3-20
Fuel tank cap ................................ 3-21
Fuel ............................................... 3-22
Fuel tank breather hose and overflow hose ............................ 3-24
Catalytic converters ..................... 3-24
Seats ............................................ 3-25
Adjusting the front fork ................. 3-26
Adjusting the shock absorber assembly ................................... 3-28
Luggage strap holders ................. 3-30
EXUP system ................................ 3-31 Sidestand ...................................... 3-31
Ignition circuit cut-off system ....... 3-32
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kits ............................. 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
cowling and panels ...................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Final gear oil .................................. 6-14
Coolant.......................................... 6-16
Air filter element ............................ 6-19
Checking the engine idling speed ......................................... 6-20 Checking the throttle grip free
play ............................................ 6-20
Valve clearance............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-23
Clutch lever................................... 6-23
Checking the brake lever free play ............................................ 6-24
Brake light switches ..................... 6-24
Checking the front and rear brake pads ................................ 6-25
Checking the brake fluid level ...... 6-25
Changing the brake and clutch fluids .......................................... 6-27
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-28
Checking and lubricating the brake and clutch levers ............. 6-28
Checking and lubricating the
sidestand................................... 6-29
Lubricating the swingarm pivots......................................... 6-29
Checking the front fork ................. 6-30
Checking the steering................... 6-30
Checking the wheel bearings ....... 6-31
Battery .......................................... 6-31
Replacing the fuses ...................... 6-34U2CEE1E0.book Page 1 Thursday, November 19, 2015 10:32 AM

Instrument and control functions
3-16
3
2. Push “RESET”.
3. Push “SELECT” to highlight the
item to reset.
4. Push “RESET” to reset the item.
TIP The bottom area was left blank for
another item the rider cares to
check the distance of since it has
been changed, replaced or
checked (i.e., air filter element, en-
gine parts, etc.).
 Letters and numbers cannot be
entered in the blank area.5. Push “SELECT” to scroll to “ ”. 6. Push “RESET” to return to the pre-
vious menu.
Self-d iagnosis device
TIPThe display indicates error codes only
in the Normal mode.
This model is equipped with a self-di-
agnosis device for various electrical
circuits.
If a problem is detected in any of those
circuits, the engine trouble warning
light comes on and the display indi-
cates an error code.
If the display indicates any error codes,
note the code number and have a
Yamaha dealer check the vehicle.
The self-diagnosis device also detects
problems in the immobilizer system
circuits.
If a problem is detected in any of the
immobilizer system circuits, the immo-
bilizer system indicator light flashes
and the display indicates an error co-
de.TIPIf the display indicates error code 52,
this could be caused by transponder
interference. If this error code appears,
try the following.1. Use the code re-registering key to
start the engine.
1. Immobilizer system indicator light
2. Engine trouble warning light “ ”
1. Error code display
2
1
1
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Periodic maintenance an d a djustment
6-4
6
EAU1770M
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element •Replace. √
2 *Clutch • Check operation, fluid level and
vehicle for fluid leakage. √√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake fluid • Change. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
U2CEE1E0.book Page 4 Thursday, November 19, 2015 10:32 AM

Periodic maintenance an d a djustment
6-7
6
EAU36773
TIP Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake and clutch service
• Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
• Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders, and change the brake and clutch fluids.
• Replace the brake and clutch hoses every four years and if cracked or damaged.
U2CEE1E0.book Page 7 Thursday, November 19, 2015 10:32 AM

Periodic maintenance an d a djustment
6-19
6 14. Install the coolant reservoir cap,
and then install the reservoir cap
guard by installing the bolt.
15. Install the radiator cap.
16. Start the engine, let it idle for sev- eral minutes, and then turn it off.
17. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap.
18. Check the coolant level in the res- ervoir. If necessary, remove the
coolant reservoir cap guard and the cap, add coolant to the maxi-
mum level mark, and then install
the cap and the cap guard.
19. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
20. Install the right air intake duct by installing the bolts.
21. Install the cowling.
EAU36765
Air filter elementThe air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
Antifreeze/water mixture ratio: 1:1
Recommen ded antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator (including all routes):3.75 L (3.96 US qt, 3.30 Imp.qt)
Coolant reservoir (up to the maxi-
mum level mark): 0.27 L (0.29 US qt, 0.24 Imp.qt)
U2CEE1E0.book Page 19 Thursday, November 19, 2015 10:32 AM

Specifications
8-1
8
Dimensions:Overall length:2395 mm (94.3 in)
Overall width:
820 mm (32.3 in)
Overall height: 1190 mm (46.9 in)
Seat height: 775 mm (30.5 in)
Wheelbase:
1700 mm (66.9 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 3.5 m (11.48 ft)Wei ght:Curb weight:
310 kg (683 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: DOHC
Cylinder arrangement:
V-type
Number of cylinders: 4-cylinder
Displacement: 1679 cm³
Bore × stroke:
90.0 × 66.0 mm (3.54 × 2.60 in) Compression ratio:
11.3 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change:
4.30 L (4.55 US qt, 3.78 Imp.qt)
With oil filter removal: 4.70 L (4.97 US qt, 4.14 Imp.qt)Final gear oil:Type:
Yamaha genuine shaft drive gear oil SAE 80W-90 API GL-5
Quantity:
0.30 L (0.32 US qt, 0.26 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.27 L (0.29 US qt, 0.24 Imp.qt)
Radiator (including all routes): 3.75 L (3.96 US qt, 3.30 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount:
3.9 L (1.03 US gal, 0.86 Imp.gal)Fuel injection:Throttle body:ID mark:2S31 00Spark plu g(s):Manufacturer/model:
NGK/CR9EIA
Manufacturer/model: DENSO/IU27D
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:
1.509 (86/57)
Final drive: Shaft
Secondary reduction ratio: 3.082 (22/23 x 29/9)
Transmission type:
Constant mesh 5-speed
Gear ratio: 1st:
2.375 (38/16)
U2CEE1E0.book Page 1 Thursday, November 19, 2015 10:32 AM

10-1
10
IndexAABS ....................................................... 3-20
ABS warning light ................................... 3-6
Air filter element .................................... 6-19
Auxiliary light bulb, replacing ................ 6-37BBattery .................................................. 6-31
Brake and clutch fluids, changing ........ 6-27
Brake and clutch levers, checking and
lubricating ........................................... 6-28
Brake and shift pedals, checking and lubricating ........................................... 6-28
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-19
Brake lever free play, checking............. 6-24
Brake light switches.............................. 6-24
Brake pedal........................................... 3-20
Brake/tail light ....................................... 6-37CCables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converters .............................. 3-24
Clutch lever ................................. 3-18, 6-23
Coolant ................................................. 6-16
Coolant temperature warning light ......... 3-5
Cowling and panels, removing and installing................................................ 6-8DDimmer switch ...................................... 3-17EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-20
Engine oil and oil filter cartridge ........... 6-11
Engine serial number .............................. 9-1 Engine stop switch ............................... 3-18
Engine trouble warning light ................... 3-5
EXUP system........................................ 3-31
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-25
Front fork, adjusting ............................. 3-26
Front fork, checking ............................. 6-30
Fuel ....................................................... 3-22
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light ........................... 3-5
Fuel tank breather hose and overflow
hose ................................................... 3-24
Fuel tank cap ........................................ 3-21
Fuses, replacing ................................... 6-34HHandlebar switches .............................. 3-17
Hazard switch....................................... 3-18
Headlight bulb, replacing ..................... 6-35
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-18IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-32
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-38
Luggage strap holders ......................... 3-30MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4 Maintenance, emission control
system ..................................................6-3
Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function display .............................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-17SSafety information ...................................1-1
Seats .....................................................3-25
Shifting ....................................................5-2
Shift pedal .............................................3-19
Shift timing indicator light .......................3-6
Shock absorber assembly, adjusting ....3-28
Sidestand ..............................................3-31
Sidestand, checking and lubricating.....6-29
Spark plugs, checking ..........................6-10
Specifications .........................................8-1
Speedometer unit ...................................3-7
Starting the engine ..................................5-1
Start switch ...........................................3-18
Steering, checking ................................6-30
Storage ...................................................7-4
Supporting the motorcycle ...................6-39
Swingarm pivots, lubricating ................6-29TThrottle grip and cable, checking and lubricating ...........................................6-27
U2CEE1E0.book Page 1 Thursday, November 19, 2015 10:32 AM