8-17
8
3. If the oil is below the brim of the filler hole,add sufficient oil of the recommended
type to raise it to the correct level.
NOTICE: Be sure no foreign material
enters the final gear case.
[ECB00422]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque. Changing the final gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case
to collect the used oil.
3. Remove the final gear oil filler bolt, the fi-
nal gear oil drain bolt and their gasket to
drain the oil.1. Final gear oil
2. Gasket
3. Final gear oil filler bolt
4. Correct oil level
24
3
1
Tightening torque:Final gear oil filler bolt:22 Nm (2.2 m·kgf, 16 ft·lbf)1. Final gear oil drain bolt
2. Gasket
21
UB857AE0.book Page 17 Monday, August 24, 2015 8:59 AM
8-18
8
4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole. NOTICE:
Be sure no foreign material enters the
final gear case.
[ECB00422]
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque. 8. Check for oil leakage. If oil leakage is
found, check for the cause.
EBU32380Differential gear oilChecking the differential gear oil level1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt
and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
Tightening torque:Final gear oil drain bolt:22 Nm (2.2 m·kgf, 16 ft·lbf)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.40 L (0.42 US qt, 0.35 Imp.qt)
Tightening torque: Final gear oil filler bolt:22 Nm (2.2 m·kgf, 16 ft·lbf)
UB857AE0.book Page 18 Monday, August 24, 2015 8:59 AM
8-19
8
3. If the level is low, add sufficient oil of therecommended type to raise it to the
specified level. NOTICE: Be sure no for-
eign material enters the differential
gear case.
[ECB00412]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque. Changing the differential gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the differential
gear case to collect the used oil.
3. Remove the differential gear oil filler bolt,
the differential gear oil drain bolt and their
gasket to drain the oil.1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)1. Differential gear oil drain bolt
2. Gasket
12
UB857AE0.book Page 19 Monday, August 24, 2015 8:59 AM
8-20
8
4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil. NOTICE: Be sure no
foreign material enters the differential
gear case.
[ECB00412]
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque. 8. Check for oil leakage. If oil leakage is
found, check for the cause.
EBU32391CoolantThe coolant level should be checked before
each ride. In addition, the coolant must be
changed at the intervals specified in the peri-
odic maintenance and lubrication chart.
Checking the coolant level1. Park the vehicle on a level surface.
2. Check the coolant level in the coolant reservoir when the engine is cold as the
coolant level varies with engine tempera-
ture.TIPThe coolant should be between the minimum
and maximum level marks.
Tightening torque:Differential gear oil drain bolt:9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
UB857AE0.book Page 20 Monday, August 24, 2015 8:59 AM
8-39
8
As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads and/or brake system leakage; therefore,
be sure to check the brake pads for wear and
the brake system for leakage. If the brake fluid
level goes down suddenly, have a Yamaha
dealer check the cause before further riding.EBU32520Brake fluid replacementComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
Replace the brake hoses every four years.EBU32530Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance and lubrication chart. There should be no free play in the brake pedal. The brakes
should operate smoothly and there should be
no brake drag. If the brakes feel soft or
spongy, this could indicate air in the brake
system. Have a Yamaha dealer check the
brake system if necessary.
EBU32540Parking brake lever free play adjust-
mentPeriodically check th
e parking brake lever
free play and adjust it if necessary.1. Brake pedal
2. No brake pedal free play
1
2
UB857AE0.book Page 39 Monday, August 24, 2015 8:59 AM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/duct check hose, cleaning ..................... 8-33
Air filter element, cleaning ............................................ 8-28
Auxiliary DC jacks ........................................................ 4-25
Axle boots .................................................................... 8-25BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-45
Brake fluid level, checking ........................................... 8-37
Brake fluid, replacing ...................................................8-39
Brake light switch, adjusting ........................................ 8-41
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-41
Brake pedal, checking ................................................. 8-39
Brakes, Periodic maintenance ..................................... 8-36
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-41
Cargo bed .................................................................... 4-22
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-20
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4
Cup holders .................................................................. 4-21DDifferential gear oil, Periodic maintenance .................. 8-18Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever .......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-12
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-16
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check .................. 5-8
Front and rear brake pads, checking ........................... 8-36
Front and rear shock absorber assemblies ................. 4-24
Fuel, Pre-operation check .............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................. 8-50GGlove compartment ..................................................... 4-18HHeadlight beam, adjusting ........................................... 8-55
Headlight bulb, replacing ............................................. 8-53
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UB857AE0.book Page 1 Monday, August 24, 2015 8:59 AM