2016 YAMAHA TMAX steering

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................. 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-8
Powering off the vehicle .................. 3-9
How to lock the steering ................ 3-10
Seat opening and closing .............. 3-10
Parking mode ................................ 3-11
Instrument and control functions ... 4-1
Indicator lights and warning lights ... 4-1
Speedometer .............. ..................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ....................... 4-10
Front brake lever ........................... 4-11
Rear brake lever ............................ 4-12
Rear brake lock lever .................... 4-12
ABS (for ABS models) ................... 4-13
Fuel tank cap ................................. 4-14
Fuel ............................................... 4-15
Catalytic converter......................... 4-16
Adjusting the rider backrest ........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield ..................................... 4-19
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-21
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-22
Auxiliary DC jack ........................... 4-24 For your safety – pre-operation
checks
............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-2
Starting off....................................... 6-3
Acceleration and deceleration......... 6-3
Braking ............................................ 6-4
Tips for reducing fuel
consumption ................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the emission control system ........ 7-3
General maintenance and lubrication chart ........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plugs................ 7-9
Engine oil and oil filter cartridge .... 7-10
Coolant.......................................... 7-13
Replacing the air filter element ..... 7-15
Adjusting the engine idling speed ......................................... 7-16
Checking the throttle grip free play ............................................ 7-16
Valve clearance ............................ 7-17
Tires .............................................. 7-17
Cast wheels .................................. 7-19
Checking the front and rear brake lever free play .................. 7-20
Adjusting the rear brake lock
cable .......................................... 7-21
Checking the rear brake lock ........ 7-21
Checking the front and rear
brake pads ................................. 7-22
Checking the brake fluid level ....... 7-22
Changing the brake fluid ............... 7-23
Drive belt slack.............................. 7-24
Checking and lubricating the cables ........................................ 7-24
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Table of contents
Checking and lubricating the throttle grip and cable.................7-25
Lubricating the front and rear brake levers................................7-25
Checking and lubricating the centerstand and sidestand .........7-26
Checking the front fork ..................7-26
Checking the steering ....................7-27
Checking the wheel bearings ........7-27
Battery ...........................................7-28
Replacing the fuses .......................7-29
Headlights......................................7-31
Auxiliary lights................................7-32
Tail/brake light ...............................7-32
Replacing a front turn signal light bulb ............................................7-33
Rear turn signal light bulb ..............7-33
Replacing the license plate light bulb ............................................7-34
Troubleshooting .......... ...................7-34
Troubleshooting charts ..................7-36
Emergency mode ..........................7-38
Scooter care and storage .................8-1
Matte color caution ..........................8-1
Care .................................................8-1
Storage ............................................8-4
Specifications ....................................9-1
Consumer information ...................10-1
Identification numbers ...................10-1
Index .................................................11-1
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Safety information
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hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poison-
ing, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution of
the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or accesso-
ries to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here, along with
the information about accessories be-
low, are some general guidelines to fol-
low if loading cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident. When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to min-
imize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before rid-
ing. Check accessory mounts and
cargo restraints frequently.
Properly adjust the suspension for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
Never attach any large or heavy items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or
a slow steering response.
This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
Maximum load: 193 kg (425 lb) (XP500A)
196 kg (432 lb) (XP500)
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Safety information
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14 position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle- bar or the front fork area can cre-
ate instability due to improper
weight distribution or aerody- namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electrical
accessories. If electrical accesso-
ries exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 7-17 for tire
specifications and more information on
replacing your tires.
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Smart key system
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or cannot communicate with the
vehicle, all switches will be tempo-
rarily disabled.
Placing the smart key in the front
or rear storage compartment may
block communication between the
smart key and the vehicle. If the
rear trunk is locked with the smart
key inside, the smart key system
may be disabled. The smart key
should always be carried on your
person.
When leaving the vehicle, make
sure you apply the steering lock
and take the smart key with you. It
is recommended that you turn the
smart key off.
EAU61643
Handling of the smart key and
mechanical key
WARNING
EWA17952
The smart key should be carried
with you. Do not store it on the
vehicle.
When the smart key is within op-
erating range, exercise due care
because other people not carry-
ing the smart key can start the
engine and operate the vehicle.
Included with the vehicle is one smart
key (with a built-in mechanical key) and
one spare mechanical key with an iden-
tification tag. Keep the spare mechani-
cal key and tag separate from the smart
key. Should you lose or damage the
smart key, or when its battery is dis-
charged, the mechanical key will serve
as a back up. The seat can be opened,
the smart key system identification
number can be manually input, and
then the vehicle can be operated. (See
page 7-38.) We recommend that you
note down the identification number
in case of emergency.
If the smart key and identification tag of
1. Mechanical key
2. Smart key
3. Identification number tag
12 13
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EAU61633
Vehicle power on and steering
lock release
1. With the smart key on and in oper- ating range, press the “ON/ ”
switch for one second.
2. Upon authentication of the smart key, the beeper will sound twice,
the smart key system indicator
light will come on momentarily and
the steering lock (if applied) will re-
lease automatically.
TIP
The smart key system indicator
light will flash if the steering lock
cannot automatically release itself.
Try moving the handlebars gently
to the left or right and then press
the “ON/ ” switch.
If the steering continues to be
locked and will not release, the
smart key system indicator light
will flash 16 times and the steering
lock release operation will stop
midway. Move the handlebar gen-
tly to the left and right to help re-
lease the steering lock and then
press the “ON/ ” switch again.
NOTICE
ECA15825
If the steering lock will not release
and the smart key system indicator
light is flashing, have a Yamaha
dealer check the smart key system.
3. The power of the vehicle is turned on once the steering lock is com-
pletely released. The smart key
system indicator light will go off
and the multi-function meter dis-
play will come on.
4. The engine can now be started. (See page 6-2.)
1. “ON/ ” switch
1
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Smart key system
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EAU61612
How to lock the steering
After moving the vehicle to a safe park-
ing place, turn off the power of the vehi-
cle. Turn the handlebars fully to the left
and then press the “OFF/LOCK” switch
for at least one second.
TIP
If the steering lock function locks
correctly, the beeper will sound
once.
If the steering lock function does
not lock correctly, the beeper will
sound for three seconds and the
smart key system indicator light
will flash. Turn the handlebar fully
to the left one more time and press
the “OFF/LOCK” switch again for
one second.
WARNING
EWA14742
Do not operate the steering lock
while the vehicle is moving.
EAU61683
Seat opening and closing
To open the seat 1. Place the vehicle on the center- stand.
2. With the smart key on and in oper- ating range, press the “SEAT
OPEN/ ” switch.
3. The seat lock will release upon au- thentication of the smart key.
4. Fold the seat up.
WARNING
EWA17941
Do not operate the “SEAT OPEN/ ”
switch while the vehicle is moving.
To close the seat
Fold the seat down, and then push it
down to lock it in place.
1. “SEAT OPEN/ ” switch
1
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Smart key system
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TIP
Make sure the seat is properly
closed before starting off.
In case of an emergency, the seat
can be opened with a mechanical
key. (See page 7-38.)
EAU61593
Parking mode
The steering is locked, and the hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off.
To enter parking mode 1. Lock the steering. (See page 3-10. ）
2. Press and hold the “SEAT OPEN/ ” switch for at least one
second.
3. Upon authentification of the smart key, the beeper will sound twice
and the smart key system will
change to parking mode and the
smart key system indicator light
will come on.
TIP
The seat cannot be opened while in
parking mode.
NOTICE
ECA21990
Do not use the hazard lights for an
extended length of time, otherwise
the battery may discharge.
To exit parking mode
Press and hold the “SEAT OPEN/ ”
switch. Upon authentication of the
smart key, the beeper will sound once
and parking mode is cancelled and the
smart key system indicator light will go
off.
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