2016 YAMAHA TMAX AUX

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................. 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-8
Powering off the vehicle .................. 3-9
How to lock the steering ................ 3-10
Seat opening and closing .............. 3-10
Parking mode ................................ 3-11
Instrument and control functions ... 4-1
Indicator lights and warning lights ... 4-1
Speedometer .............. ..................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ....................... 4-10
Front brake lever ........................... 4-11
Rear brake lever ............................ 4-12
Rear brake lock lever .................... 4-12
ABS (for ABS models) ................... 4-13
Fuel tank cap ................................. 4-14
Fuel ............................................... 4-15
Catalytic converter......................... 4-16
Adjusting the rider backrest ........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield ..................................... 4-19
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-21
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-22
Auxiliary DC jack ........................... 4-24 For your safety – pre-operation
checks
............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-2
Starting off....................................... 6-3
Acceleration and deceleration......... 6-3
Braking ............................................ 6-4
Tips for reducing fuel
consumption ................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the emission control system ........ 7-3
General maintenance and lubrication chart ........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plugs................ 7-9
Engine oil and oil filter cartridge .... 7-10
Coolant.......................................... 7-13
Replacing the air filter element ..... 7-15
Adjusting the engine idling speed ......................................... 7-16
Checking the throttle grip free play ............................................ 7-16
Valve clearance ............................ 7-17
Tires .............................................. 7-17
Cast wheels .................................. 7-19
Checking the front and rear brake lever free play .................. 7-20
Adjusting the rear brake lock
cable .......................................... 7-21
Checking the rear brake lock ........ 7-21
Checking the front and rear
brake pads ................................. 7-22
Checking the brake fluid level ....... 7-22
Changing the brake fluid ............... 7-23
Drive belt slack.............................. 7-24
Checking and lubricating the cables ........................................ 7-24
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Table of contents
Checking and lubricating the throttle grip and cable.................7-25
Lubricating the front and rear brake levers................................7-25
Checking and lubricating the centerstand and sidestand .........7-26
Checking the front fork ..................7-26
Checking the steering ....................7-27
Checking the wheel bearings ........7-27
Battery ...........................................7-28
Replacing the fuses .......................7-29
Headlights......................................7-31
Auxiliary lights................................7-32
Tail/brake light ...............................7-32
Replacing a front turn signal light bulb ............................................7-33
Rear turn signal light bulb ..............7-33
Replacing the license plate light bulb ............................................7-34
Troubleshooting .......... ...................7-34
Troubleshooting charts ..................7-36
Emergency mode ..........................7-38
Scooter care and storage .................8-1
Matte color caution ..........................8-1
Care .................................................8-1
Storage ............................................8-4
Specifications ....................................9-1
Consumer information ...................10-1
Identification numbers ...................10-1
Index .................................................11-1
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Description
2-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU63401
Controls and instruments
1. Rear brake lever (page 4-12)
2. Left handlebar switches (page 4-10)
3. Rear brake lock lever (page 4-12)
4. Speedometer (page 4-2)
5. Multi-function display (page 4-3)
6. Tachometer (page 4-3)
7. Right handlebar switches (page 4-10)
8. Front brake lever (page 4-11)
9. Throttle grip (page 7-16)
10.Front storage compartment (page 4-18)
11.Smart key system switches (page 3-1)
12.Auxiliary DC jack (page 4-24)
4236781
11 9
5
10
12
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Instrument and control functions
4-24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU49453
Auxiliary DC jack
WARNING
EWA14361
To prevent electrical shock or short-
circuiting, make sure that the cap is
installed when the auxiliary DC jack
is not being used.
NOTICE
ECA15432
The accessory connected to the
auxiliary DC jack should not be used
with the engine turned off, and the
load must never exceed 24 W (2 A),
otherwise the fuse may blow or the
battery may discharge.
This vehicle is equipped with an auxilia-
ry DC jack.
A 12-V accessory connected to the
auxiliary DC jack can be used when the
key is in the “ON” position and should
only be used when the engine is run-
ning.
To use the auxiliary DC jack 1. Turn the key to “OFF”.
2. Remove the auxiliary DC jack cap.
3. Turn the accessory off.
4. Insert the accessory plug into the auxiliary DC jack. 5. Turn the key to “ON”, and then
start the engine. (See page 6-2.)
6. Turn the accessory on.
1. Auxiliary DC jack cap
1
1. Auxiliary DC jack
1
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Periodic maintenance and adjustment
7-28
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU63751
Battery
The battery is located behind the auxil-
iary DC connector. (See page 4-24.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID. EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.
Batteries produce explosive hy- drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery.
To store the battery 1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure turn the vehicle
power off, then disconnect the
negative lead before discon-
necting the positive lead.
[ECA21900]
2. If the battery will be stored for morethan two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
1. Negative battery lead (black)
2. Positive battery lead (red)
3. Battery
2
3 1
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Periodic maintenance and adjustment
7-30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
For XP500
For XP500A
For XP500A
3. Turn the vehicle power on and turn on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows
1. Signaling system fuse
2. Ignition fuse
3. Parking lighting fuse
4. Radiator fan motor fuse
5. Fuel injection system fuse
6. Backup fuse
7. Spare fuse
8. Auxiliary DC jack fuse
9. Headlight fuse
1. Main fuse
2. Spare main fuse
3. Main fuse box cover
4. Signaling system fuse
5. Ignition fuse
6. Parking lighting fuse
7. Radiator fan motor fuse
8. Fuel injection system fuse
9. Backup fuse
10.Spare fuse
1
2
3
4
5
6
7
7
7 8 9
7
2
3
4 5
6
7
8
9
10
1
1. Spare fuse
2. ABS solenoid fuse
3. ABS motor fuse
4. Headlight fuse
5. ABS control unit fuse
6. Auxiliary DC jack fuse
Specified fuses:
Main fuse: 40.0 A
Headlight fuse: 10.0 A
Signaling system fuse: 15.0 A
Ignition fuse:
7.5 A
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 7.5 A
Parking lighting fuse:
10.0 A
ABS control unit fuse: 7.5 A (XP500A)
ABS motor fuse: 30.0 A (XP500A)
ABS solenoid fuse:
15.0 A (XP500A)
Backup fuse: 7.5 A
Auxiliary DC jack fuse: 5.0 A
1
2
4 3
5
6
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Periodic maintenance and adjustment
7-32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU54502
Auxiliary lights
This model is equipped with LED-type
auxiliary lights.
If an auxiliary light does not come on,
have a Yamaha dealer check it.
EAU24182
Tail/brake light
This model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
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Specifications
9-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Front tire:
Type: Tubeless
Size: 120/70R15M/C 56H
Manufacturer/model:
DUNLOP/GPR-100F M
Rear tire:
Type:Tubeless
Size:
160/60R15M/C 67H
Manufacturer/model: DUNLOP/GPR-100 M
Loading:
Maximum load:
193 kg (425 lb) (XP500A)
196 kg (432 lb) (XP500)
* (Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):
Up to 90 kg (198 lb) load:Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear:
250 kPa (2.50 kgf/cm
2, 36 psi)
90 kg (198 lb) load - maximum load: Front:
225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 280 kPa (2.80 kgf/cm
2, 41 psi)
Front wheel:
Wheel type:
Cast wheel
Rim size: 15M/C x MT3.50
Rear wheel:
Wheel type:
Cast wheel
Rim size: 15M/C x MT5.00
Front brake:
Type:Hydraulic dual disc brake
Specified brake fluid: DOT 4
Rear brake:
Type:Hydraulic single disc brake Specified brake fluid:
DOT 4
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 120 mm (4.7 in)
Rear suspension:
Type:Swingarm
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 116 mm (4.6 in)
Electrical system:
System voltage:
12 V
Ignition system: TCI
Charging system: AC magneto
Battery:
Model:YTZ12S
Voltage, capacity: 12 V, 11.0 Ah (10 HR)
Bulb wattage  quantity:
Headlight:
LED
Brake/tail light: LED
Front turn signal light:
21.0 W  2
Rear turn signal light: 21.0 W  2
Auxiliary light:
LED
License plate light: 5.0 W  1
Meter lighting: LED
High beam indicator light:
LED
2PW-9-E1.book 2 ページ ２０１５年９月１０日　木曜日　午後５時１７分