For your safety – pre-operation checks
5-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-17,
7-19
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 7-25
Centerstand, sidestand Make sure that operation is smooth.
Lubricate pivots if necessary. 7-26
Chassis fasteners Make sure that all nuts, bolts and screws are properly
tightened.
Tighten if necessary. —
Instruments, lights,
signals and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer
check vehicle. 4-22
ITEM CHECKS PAGE
2PW-9-E1.book 2 ページ 2015年9月10日 木曜日 午後5時17分
Periodic maintenance and adjustment
7-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU64031
General maintenance and lubrication chart
NO. ITEM
1 Air filter element Replace.
2 *V-belt case air filter
elements Clean.
Replace.
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping.
Replace. Every 4 years
6 *Brake fluid Change. Every 2 years
7 Rear brake lock
cable Check cable length.
Adjust if necessary.
4000 km (2400 mi) after
the initial 1000 km (600 mi) and every 5000 km (3000 mi) thereafter
8 *Rear brake lock Check operation.
Check rubber boot.
Check wear indicator.
Adjust if necessary.
9 *Wheels Check runout and for damage.
10 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
11 *Wheel bearings Check bearings for looseness
or damage.
12 *Drive belt Check belt condition.
Replace if damaged.
Check belt tension.
Adjust if necessary. Every 10000 km (6000
mi) until 40000 km (24000 mi), and every 5000 km (3000 mi) thereafterX 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
2PW-9-E1.book 4 ページ 2015年9月10日 木曜日 午後5時17分
Periodic maintenance and adjustment
7-17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU21402
Valve clearance
The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU65120
Tires
Tires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
2PW-9-E1.book 17 ページ 2015年9月10日 木曜日 午後5時17分
Periodic maintenance and adjustment
7-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail or
glass fragments in it, or if the sidewall is
cracked, have a Yamaha dealer re-
place the tire immediately.
TIP
The tire tread depth limits may differ
from country to country. Always comply
with the local regulations.
WARNING
EWA10472
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.
Tire information
This model is equipped with tubeless
tires and tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
Tire air pressure (measured on cold
tires): Up to 90 kg (198 lb) load:Front: 225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm
2, 36 psi)
90 kg (198 lb) to maximum load:
Front: 225 kPa (2.25 kgf/cm
2, 33 psi)
Rear:
280 kPa (2.80 kgf/cm
2, 41 psi)
Maximum load*: 193 kg (425 lb) (XP500A)
196 kg (432 lb) (XP500)
* Total weight of rider, passenger, car- go and accessories
1. Tire sidewall
2. Tire tread depth
1 2
Minimum tire tread depth (front and
rear):
1.6 mm (0.06 in)
2PW-9-E1.book 18 ページ 2015年9月10日 木曜日 午後5時17分
Periodic maintenance and adjustment
7-19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
WARNING
EWA16101
The front and rear tires should
be of the same make and de-
sign, otherwise the handling
characteristics of the vehicle
may be different, which could
lead to an accident.
Always make sure that the valve
caps are securely installed to
prevent air pressure leakage.
Use only the tire valves and
valve cores listed below to
avoid tire deflation during a ride.
After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
EAU51921
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
After repairing or replacing the
front tire, tighten the valve stem nut
and locknut to the specified
torques.
Front tire: Size:120/70R15M/C 56H
Manufacturer/model:
DUNLOP/GPR-100F M
Tire air valve: PVR59A
Valve core: #9100 (original)
Rear tire:
Size:160/60R15M/C 67H
Manufacturer/model:
DUNLOP/GPR-100 M
Tire air valve: TR412
Valve core: #9100 (original)
1. Valve stem nut
2. Valve stem locknut
Tightening torques:Valve stem nut:
2.0 Nm (0.2 m·kgf, 1.4 ft·lbf)
Valve stem locknut: 3.0 Nm (0.3 m·kgf, 2.2 ft·lbf)
1
2
2PW-9-E1.book 19 ページ 2015年9月10日 木曜日 午後5時17分
Scooter care and storage
8-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU36554
Storage
Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the scoot-
er.
NOTICE
ECA10821
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months: 1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps and the spark plugs.
b. Pour a teaspoonful of engine oil into the spark plug bores.
c. Install the spark plug caps onto the spark plugs, and then place
the spark plugs on the cylinder head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps from the spark plugs, and then
install the spark plugs and the
spark plug caps. WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10952]
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sides-
tand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 C (30 F) or more than 30
C (90 F)]. For more information
on storing the battery, see page
7-28.
TIP
Make any necessary repairs before
2PW-9-E1.book 4 ページ 2015年9月10日 木曜日 午後5時17分
Specifications
9-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Front tire:
Type: Tubeless
Size: 120/70R15M/C 56H
Manufacturer/model:
DUNLOP/GPR-100F M
Rear tire:
Type:Tubeless
Size:
160/60R15M/C 67H
Manufacturer/model: DUNLOP/GPR-100 M
Loading:
Maximum load:
193 kg (425 lb) (XP500A)
196 kg (432 lb) (XP500)
* (Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):
Up to 90 kg (198 lb) load:Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear:
250 kPa (2.50 kgf/cm
2, 36 psi)
90 kg (198 lb) load - maximum load: Front:
225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 280 kPa (2.80 kgf/cm
2, 41 psi)
Front wheel:
Wheel type:
Cast wheel
Rim size: 15M/C x MT3.50
Rear wheel:
Wheel type:
Cast wheel
Rim size: 15M/C x MT5.00
Front brake:
Type:Hydraulic dual disc brake
Specified brake fluid: DOT 4
Rear brake:
Type:Hydraulic single disc brake Specified brake fluid:
DOT 4
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 120 mm (4.7 in)
Rear suspension:
Type:Swingarm
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 116 mm (4.6 in)
Electrical system:
System voltage:
12 V
Ignition system: TCI
Charging system: AC magneto
Battery:
Model:YTZ12S
Voltage, capacity: 12 V, 11.0 Ah (10 HR)
Bulb wattage quantity:
Headlight:
LED
Brake/tail light: LED
Front turn signal light:
21.0 W 2
Rear turn signal light: 21.0 W 2
Auxiliary light:
LED
License plate light: 5.0 W 1
Meter lighting: LED
High beam indicator light:
LED
2PW-9-E1.book 2 ページ 2015年9月10日 木曜日 午後5時17分