2016 YAMAHA PW50 engine

Motorcycle care and stora ge
8-1
8
EAU37834
Matte color caution
NOTICE
ECA15193
Some mo dels are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
a d vice on what pro ducts to use be-
fore cleanin g the vehicle. Usin g a
b rush, harsh chemical prod ucts or
cleanin g compoun ds when cleanin g
these parts will scratch or damag e
their surface. Wax also shoul d not
b e applie d to any matte colored fin-
ishe d parts.
EAU40636
Care
While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a mo-
torcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its
life and optimize its performance.
Before cleanin g
1. Cover the muffler outlet with a plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov- ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleanin g
NOTICE
ECA17111
Avoi d using strong aci dic wheel
cleaners, especially on spoked
wheels. If such pro ducts are
use d on har d-to-remove dirt, do
not leave the cleaner on the af-
fected area any lon ger than in-
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Motorcycle care and stora ge
8-2
8 structe
d. Also, thorou ghly rinse
the area off with water, imme di-
ately dry it, an d then apply a cor-
rosion protection spray.
 Improper cleanin g can d amage
plastic parts (such as cowlin gs,
panels, etc.) an d the mufflers.
Use only a soft, clean cloth or
spon ge with water to clean
plastic. However, if the plastic
parts cannot be thorou ghly
cleaned with water, dilute d mil d
d eter gent with water may b e
use d. Be sure to rinse off any
d eter gent resi due using plenty
of water, as it is harmful to plas-
tic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d using cloths or
spon ges which have been in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel (g asoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi
gh-pr
essure wash-
ers or steam-jet cleaners since
they cause water seepa ge an d
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, an d switches),
b reather hoses an d vents.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the sea
Since sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts.
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA14502
Contaminants on the brakes or tires
can cause loss of control.
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Motorcycle care and stora ge
8-3
8

Make sure that there is no oil or
wax on the tires.
 If necessary, wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nering b ehavior.
NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, but
treat them with a suitab le care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for advice on
what products to use.
EAU40646
Stora ge
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles (b ecause
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .
Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
2. For motorcycles equipped with a fuel cock that has an “S” (stop)
position: Turn the fuel cock lever
to “S”.
3. Drain the carburetor float chamber by loosening the drain bolt; this
will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
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Motorcycle care and stora ge
8-4
8 5. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damag e or injury
from sparkin g, make sure to
g roun d the spark plu g elec-
tro des while turnin g the en-
g ine over. [EWA10952]
6. Lubricate all control cables and
the pivoting points of all levers as
well as of the centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
TIP
Make any necessary repairs before
storing the motorcycle.
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Specifications
9-1
9
Dimensions:
Overall length:1245 mm (49.0 in)
Overall width:
575 mm (22.6 in)
Overall height: 715 mm (28.1 in)
Seat height: 485 mm (19.1 in)
Wheelbase:
855 mm (33.7 in)
Ground clearance: 105 mm (4.13 in)
Minimum turning radius: 1.3 m (4.27 ft)
Wei ght:
Curb weight:
39 kg (86 lb)
Technical permissible mass (Maximum load +
Curb weight):
64 kg (141 lb)
Noise an d vi bration level:
Noise level (77/311/EEC):
75.1 dB(A) at 2750 r/min
(PW50_AUT/BEL/CHE/CYP/CZE/DEU/DN
K/ESP/FIN/FRA/GBR/GRC/IRL/ITA/NLD/
NOR/POL/PRT/SVK/SVN/SWE)
Uncertainty of measurement:
3.0 dB(A)
(PW50_AUT/BEL/CHE/CYP/CZE/DEU/DN
K/ESP/FIN/FRA/GBR/GRC/IRL/ITA/NLD/
NOR/POL/PRT/SVK/SVN/SWE)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s²
(PW50_AUT/BEL/CHE/CYP/CZE/DEU/DN
K/ESP/FIN/FRA/GBR/GRC/IRL/ITA/NLD/
NOR/POL/PRT/SVK/SVN/SWE)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s²
(PW50_AUT/BEL/CHE/CYP/CZE/DEU/DN
K/ESP/FIN/FRA/GBR/GRC/IRL/ITA/NLD/
NOR/POL/PRT/SVK/SVN/SWE)
Engine:
Combustion cycle:
2-stroke
Cooling system: Air cooled
Number of cylinders:
Single cylinder Displacement:
49 cm³
Bore × stroke:
40.0 × 39.2 mm (1.57 × 1.54 in)
Compression ratio:
6.0 : 1
Starting system: Kickstarter
Lubrication system: Separate lubrication
Engine oil:
Engine oil:
YAMALUBE 2S or 2-stroke engine oil
(JASO FC grade or ISO EG-C [or EG-D]
grade)
Recommended brand: YAMALUBE
Engine oil quantity:
Engine oil tank capacity:0.30 L (0.32 US qt, 0.26 Imp.qt)
Transmission oil:
Type: Motor oil SAE 10W-30 type SE or higher or
Gear oil SAE 85W GL-3
Quantity: 0.30 L (0.32 US qt, 0.26 Imp.qt)
Air filter:
Air filter element:
Wet element
Fuel:
Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
2.0 L (0.5 US gal, 0.4 Imp.gal)
Car buretor:
Type × quantity:
VM12SC × 1
Spark plu g(s):
Manufacturer/model:
NGK/BP4HS (PW50_ZAF)
NGK/BPR4HS
(PW50_AUT/BEL/CHE/CYP/CZE/DEU/DN
K/ESP/FIN/FRA/GBR/GRC/IRL/ITA/NLD/
NOR/POL/PRT/SVK/SVN/SWE/TUR,
PW50G, PW50G2)
Manufacturer/model:
DENSO/W14FP-L (PW50_ZAF)
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
U2SA82E0.book Page 1 Monday, June 8, 2015 1:09 PM

Consumer information
10-1
10
EAU53562
Id entification num bers
Record the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.
VEHICLE IDENTIFICATION NUMBER:
ENGINE SERIAL NUMBER:
MODEL LABEL INFORMATION:
EAU26401Vehicle i dentification num ber The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
EAU26442En
gine serial num ber
The engine serial number is stamped
into the crankcase.
EAU26481Mo del lab el
The model label is affixed to the frame
under the seat. (See page 4-8.) Record
the information on this label in the
1. Vehicle identification number
1
1. Engine serial number
1. Model label
1
1
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11-1
11
Index
A
Acceleration and deceleration ................ 6-3
Air filter element, cleaning .................... 7-10
Autolube pump, adjusting..................... 7-19
B
Brake lever, front .................................... 4-2
Brake lever, rear...................................... 4-3
Brake levers, lubricating ....................... 7-20
Brake shoes, checking ......................... 7-17
Braking.................................................... 6-3
C
Cable lock (for Europe) ........................... 4-9
Cables, checking and lubricating ......... 7-18
Carburetor, adjusting ............................ 7-12
Care ........................................................ 8-1
Centerstand, checking and
lubricating ........................................... 7-20
E
Engine break-in....................................... 6-4
Engine idling speed .............................. 7-12
Engine oil ................................................ 4-6
Engine serial number ............................ 10-1
Engine, starting a warm .......................... 6-2
Engine stop switch ................................. 4-1
F
Front and rear brake lever free play, adjusting ............................................. 7-16
Front fork, checking .............................. 7-21
Fuel ......................................................... 4-4
Fuel cock ................................................ 4-7
Fuel tank breather hose .......................... 4-6
Fuel tank cap .......................................... 4-3
H
Handlebar switch .................................... 4-1
I
Identification numbers .......................... 10-1
K
Kickstarter............................................... 4-8
L
Labels, location....................................... 1-1
M
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control system .................................................. 7-3
Matte color, caution ................................ 8-1
Middle and final gear cases .................... 7-9
Model label ........................................... 10-1
P
Parking .................................................... 6-4
Part locations .......................................... 3-1 Power reduction plate, removing ........... 7-7
S
Safety information .................................. 2-1
Seat ........................................................ 4-8
Spark arrester, cleaning ....................... 7-11
Spark plug, checking ............................. 7-6
Specifications ......................................... 9-1
Speed limiter and power reduction
plate ..................................................... 4-1
Starter (choke) lever ............................... 4-7
Starting and warming up a cold engine .................................................. 6-1
Starting off.............................................. 6-2
Steering, checking................................ 7-21
Storage ................................................... 8-3
T
Throttle grip and cable, checking and
lubricating .......................................... 7-19
Throttle grip free play, checking........... 7-13
Tires ...................................................... 7-14
Tool kit.................................................... 7-2
Transmission oil ..................................... 7-8
Troubleshooting ................................... 7-26
Troubleshooting chart .......................... 7-27
V
Vehicle Emission Control Information label (For Canada) .............................. 10-2
Vehicle identification number ............... 10-1
W
Wheel bearings, checking .................... 7-22
Wheel (front) ......................................... 7-22
Wheel (rear) .......................................... 7-24
Wheels .................................................. 7-16
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