2016 YAMAHA PW50 oil pressure

For your safety – pre-operation checks
5-1
5
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose for obstructions, cracks
or damage, and check hose connection. 4-4, 4-6
2-stroke en gine oil • Check oil level in oil tank.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 4-6
Transmission oil • Check oil level in transmission case.
• If necessary, add recommended oil to specified level. 7-8
Mi dd le an d final g ear
cases • Check vehicle for grease leakage.
7-9
Front brake • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary. 7-16,
7-17
Rear brake • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary. 7-16,
7-17
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 7-13,
7-19
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary.
7-18
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 7-14,
7-16
Brake levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
7-20
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Periodic maintenance an d a djustment
7-4
7
EAU69202
General maintenance an d lu brication chart
TIP
Items marked with an asterisk should be performed by a Yamaha dealer as they
require special tools, data and technical skills.
4 *Tires Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
5
*Wheel bearings Check bearings for smooth operation.
Replace if necessary.
6
*Steering bearings Check bearing assemblies for
looseness.
7 *Middle and final gear
cases Check for grease leakage.
8
*Chassis fasteners Check all chassis fitting and fasteners.
9
*Autolube pump Check operation.
10
*Transmission oil Check for oil leakage.
Correct if necessary.
Change. Correct if necessary. Correct if necessary. Check gears for damage and wear.
Lubricate gears with
lithium-soap-based grease.
Moderately repack with
lithium-soap-based grease.
NO. ITEM CHECK OR MAINTENANCE JOB
1 month3 months
6 months
6 months12 months
1 *
*
*Front brake Check operation.
Adjust brake lever free play.√√√
√
√√√ √
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√√√ √
√√√ √
√√√ √
√√√ √
√√√ √ √
√
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Replace brake shoes.
Whenever worn to the limit.
2Rear brake Check operation.
Adjust brake lever free play.
Replace brake shoes. Whenever worn to the limit.
Every 2 years
Every 2 years
3Wheels Check runout and for damage.
Replace if necessary.
THEREAFTER
EVERYINITIAL
U2SA82E0.book Page 4 Monday, June 8, 2015 1:09 PM

Motorcycle care and stora ge
8-4
8 5. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damag e or injury
from sparkin g, make sure to
g roun d the spark plu g elec-
tro des while turnin g the en-
g ine over. [EWA10952]
6. Lubricate all control cables and
the pivoting points of all levers as
well as of the centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
TIP
Make any necessary repairs before
storing the motorcycle.
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Specifications
9-2
9
Clutch:
Clutch type:Wet, centrifugal, shoe
Drivetrain:
Primary reduction ratio:1.909 (63/33)
Final drive: Shaft
Secondary reduction ratio:
6.218 (19/15 x 54/11)
Chassis:
Frame type:Backbone
Caster angle:
25.50 °
Trail:
50 mm (2.0 in)
Front tire:
Type:With tube
Size:
2.50-10 4PR
Manufacturer/model: BRIDGESTONE/M29
Manufacturer/model: IRC/Z MARK II (PW50_ZAF, PW50G,
PW50G2)
Speed rating: 100 km/h (62 mph)
Rear tire:
Type:With tube
Size: 2.50-10 4PR
Manufacturer/model:
BRIDGESTONE/M29
Manufacturer/model: IRC/Z MARK II (PW50_ZAF, PW50G,
PW50G2)
Speed rating: 100 km/h (62 mph)
Loa din g:
Maximum rider weight:
25.0 kg (55 lb)
Tire air pressure (measure d on col d
tires):
Front:
100 kPa (1.00 kgf/cm², 15 psi)
Rear: 100 kPa (1.00 kgf/cm², 15 psi)
Front wheel:
Wheel type:Panel wheel
Rim size:
10x1.50
Rear wheel:
Wheel type:Panel wheel
Rim size:
10x1.50
Front brake:
Type:
Mechanical leading trailing drum brake
Rear brake:
Type:
Mechanical leading trailing drum brake
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 60 mm (2.4 in)
Rear suspension:
Type:Unit swing
Spring: Coil spring
Shock absorber:
Hydraulic damper
Wheel travel: 50 mm (2.0 in)
Electrical system:
Ignition system:
CDI
U2SA82E0.book Page 2 Monday, June 8, 2015 1:09 PM