2016 YAMAHA NMAX 150 Owners Manual

Periodic maintenance an d a djustment
6-1
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EAU17246
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
 A runnin g en gine has movin g
parts that can catch on body
parts or clothin g an d electrical
parts that can cause shocks or
fires.
 Runnin g the en gine while ser-
vicin g can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to d
eath. See pag e 1-2 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA15461
Brake discs, calipers, drums, an d
linin gs can b ecome very hot durin g
use. To avoi d possi ble burns, let
b rake components cool before
touching them.
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Periodic maintenance an d a djustment
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Owner’s tool kit
The owner’s tool kit is located on the
bottom of the seat. (See page 3-16.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
1. Owner’s tool kit
1
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Periodic maintenance an d a djustment
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TIP
 The annual checks must be performe d every year, except if a kilometer-
b ased maintenance, or for the UK, a milea ge- based maintenance, is
performe d instead .
 From 30000 km (17500 mi), repeat the maintenance intervals starting from
6000 km (3500 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
EAU71060
Perio dic maintenance chart for the emission control system
NO. ITEM
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plu g • Check condition.
• Adjust gap and clean.
√√
• Replace. √√
3 *Valve clearance • Check and adjust. √√√√
4 *Fuel injection • Check engine idle speed. √√√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary. √√√√√X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READING
ANNUAL CHECK
16121824
0.63.5710.514
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Periodic maintenance an d a djustment
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General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 18000 km (10500 mi)
3 Air filter case
check hose • Clean.
√√√√√
4 *V-
belt case air fil-
ter element • Clean.
• Replace if necessary.
√√√√√
5 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
7 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
10 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
11 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
12 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√√√
• Moderately repack with lithium- soap-based grease. √
13 *Chassis fasteners • Make sure that all nuts, bolts
and
screws are properly tight-
ened. √√√√√
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGANNUAL CHECK
1 6 12 18 24
0.6 3.5 7 10.5 14
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Periodic maintenance an d a djustment
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14 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
16 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
17 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
18 *Shock a
bsor ber
assem blies • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
19 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and
when the oil change indi-
cator flashes or comes on [every 6000 km (3500 mi)]. √
20 *En gine oil strainer • Clean. √
21 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
22 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
23 *V-belt • Replace. When the V-belt replacement
indicator flashes or comes on
24 *Front an
d rear
b ra

ke switches • Check operation.
√√√√√√
25 *Movin
g parts an d
cab les • Lubricate.
√√√√√
26 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READING
ANNUAL CHECK
16121824
0.63.5710.514
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Periodic maintenance an d a djustment
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EAU72790
TIP
 Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet
or dusty areas.
 Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reser-
voirs as required.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READING
ANNUAL CHECK
16121824
0.6 3.5 7 10.5 14
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Removin g an d installin g pan-
els
The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAU67270
Panel A
To remove the panel
1. Remove the bolts.
2. Extend the right passenger foot-
rest, and then pull the panel out-
ward. To install the panel
1. Place the panel in the original po-
sition, and then install the bolts.
2. Retract the right passenger foot- rest to its original position.
Panel B
To remove the panel
1. Remove panel A.
2. Remove the quick fasteners and the bolt.
1. Panel A
2. Panel B
1. Panel A
2. Bolt
1
2
1
2
2
1. Panel B
2. Quick fastener
2
1
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Periodic maintenance an d a djustment
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6 3. Remove the right floorboard mats
by pulling them up.
4. Remove the bolts, and then pull the panel outward.
To install the panel
1. Place the panel in the original po- sition, and then install the bolts. 2. Place the right floorboard mats in
their original position and push
them downward to secure them.
3. Install the bolt and the quick fas- teners.
4. Install panel A.
1. Bolt
2. Quick fastener
1. Floorboard mat
1. Bolt
1
2
1
1
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