2016 YAMAHA MT-10 fuel cap

Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Special features ............................... 3-1
Cruise control system ..................... 3-1
D-mode (drive mode)...................... 3-3
Traction control system .................. 3-4
Instrument and co ntrol functions... 4-1
Immobilizer system ..... .................... 4-1
Main switch/steering lock................ 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning lights ............................................ 4-5
Multi-function meter unit ................. 4-8
Clutch lever................................... 4-16
Shift pedal..... ............................ .... 4-17
Brake lever ................................... 4-17
Brake pedal .................................. 4-18
ABS .............................................. 4-18
Fuel tank cap ................................ 4-19
Fuel............................................... 4-20
Fuel tank overflow hose................ 4-21
Catalytic converter ........................ 4-21
Seat .............................................. 4-22
Adjusting the front fork.................. 4-23 Adjusting the shock absorber
assembly................................... 4-24
Luggage strap holders . ................ 4-27
EXUP system ............................... 4-27
Auxiliary DC jack .......................... 4-28
Sidestand ..................................... 4-28
Ignition circuit cut- off system ........ 4-29
For your safety – pre-operation
checks .............................................. 5-1
Operation and important riding
points ................................................ 6-1
Starting the engine ......................... 6-1
Shifting ........................................... 6-2
Tips for reducing fuel consumption ............................... 6-3
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Periodic maintenance and
adjustment ....................................... 7-1
Owner’s tool kits ............................. 7-2
Periodic maintenance chart for the emission control system ....... 7-3
General maintenance and lubrication chart .......................... 7-5
Checking the spark plugs ............... 7-9
Canister ........................................ 7-10
Engine oil and oil filter cartridge ... 7-10
Coolant ......................................... 7-13 Air filter element ........................... 7-17
Checking the engine idling
speed............ ............................ 7-17
Checking the throttle grip free play ........................................... 7-17
Valve clearance ........................... 7-18
Tires ............................................. 7-18
Cast wheels ................................. 7-20
Adjusting the clutch lever free play ........................................... 7-21
Checking the brake lever free
play ........................................... 7-21
Brake light switches ..................... 7-22
Checking the front and rear
brake pads................................ 7-22
Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-24
Drive chain slack.......................... 7-24
Cleaning and lubricating the drive chain ................................ 7-26
Checking and lubricating the cables ....................................... 7-26
Checking and lubricating the
throttle grip and cable ............... 7-27
Checking and lubricating the
brake and shift pedals .............. 7-27
Checking and lubricating the brake and clutch levers ............ 7-28
Checking and lubricating the sidestand .................................. 7-28B67-9-E0.book 1 ページ ２０１６年２月２９日　月曜日　午前９時３０分

Description
2-2
12
3
4
5
6
7
8
9
10
11
12
EAU10421
Right view
9
11 1 0
12 8
1, 2
4
3
5, 6, 7
1. Main fuse (page 7-32)
2. ABS motor fuse (page 7-32)
3. Owner’s tool kit (page 7-2)
4. Fuel tank cap (page 4-19)
5. Spring preload adjusting nut (page 4-23)
6. Rebound damping force adjusting bolt (page 4-23)
7. Compression damping force adjusting bolt (page 4-23)
8. Coolant reservoir (page 7-13) 9. Engine oil fill
er cap (page 7-10)
10.Coolant drain bolt (page 7-14)
11.Brake pedal (page 4-18)
12.Rear brake fluid reservoir (page 7-23)
B67-9-E0.book 2 ページ ２０１６年２月２９日　月曜日　午前９時３０分

Instrument and control functions
4-19
1
2
34
5
6
7
8
9
10
11
12
EAU13075
Fuel tank capTo open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap 1. Push the fuel tank cap into position with the key inserted in the lock.
2. Turn the key counterclockwise to the original position, remove it, and
then close the lock cover.
TIPThe fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap isnot properly closed and locked.
WARNING
EWA11092
Make sure that the fuel tank cap is
properly closed after filling fuel.Leaking fuel is a fire hazard.
1. Front wheel sensor rotor
2. Front wheel sensor
1. Rear wheel sensor rotor
2. Rear wheel sensor
2
12
1
1. Fuel tank cap lock cover
2. Unlock.
1
2
B67-9-E0.book 19 ページ ２０１６年２月２９日　月曜日　午前９時３０分

Instrument and control functions
4-20
1
2
345
6
7
8
9
10
11
12
EAU13222
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, followthese instructions. 1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU54602
NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use premium unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different
1. Fuel tank filler tube
2. Maximum fuel level
2
1
Recommended fuel:
Premium unleaded gasoline (Gaso-
hol [E10] acceptable)
Fuel tank capacity: 17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount (when the fuel
level warning light comes on):
4.0 L (1.06 US gal, 0.88 Imp.gal)
B67-9-E0.book 20 ページ ２０１６年２月２９日　月曜日　午前９時３０分

Motorcycle care and storage
8-4
1
2
3
4
5
6
78
9
10
11
12
EAU26183
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the motor-
cycle.NOTICE
ECA10811

Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine
over.
[EWA10952]
e. Remove the spark plug capsfrom the spark plugs, and then
install the spark plugs and the spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0  C (30 F) or more than 30
 C (90 F)]. For more information
on storing the battery, see page
7-30.
TIPMake any necessary repairs beforestoring the motorcycle.
B67-9-E0.book 4 ページ ２０１６年２月２９日　月曜日　午前９時３０分

9-1
1
2
3
4
5
6
7
8910
11
12
Specifications
EAU70621
Dimensions:Overall length:2095 mm (82.5 in)
Overall width: 800 mm (31.5 in)
Overall height: 1110 mm (43.7 in)
Seat height:
825 mm (32.5 in)
Wheelbase: 1400 mm (55.1 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius:
3.3 m (10.83 ft)Weight:Curb weight:210 kg (463 lb)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Cylinder arrangement: Inline
Number of cylinders: 4-cylinder
Displacement:
998 cm
3
Bore  stroke:
79.0  50.9 mm (3.11  2.00 in) Compression ratio:
12.0 : 1
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type: Full synthetic
SAE viscosity grades: 10W-40, 15W-50
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Oil change:3.90 L (4.12 US qt, 3.43 Imp.qt)
With oil filter removal:
4.10 L (4.33 US qt, 3.61 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.25 L (2.38 US qt, 1.98 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline (Gasohol
[E10] acceptable) Fuel tank capacity:
17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount:
4.0 L (1.06 US gal, 0.88 Imp.gal)
Fuel injection:Throttle body:ID mark:B671 00Spark plug(s):Manufacturer/model:
NGK/LMAR9E-J
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discDrivetrain:Primary reduction ratio:1.634 (67/41)
Final drive:
Chain
Secondary reduction ratio: 2.688 (43/16)
Transmission type: Constant mesh 6-speed
Gear ratio:
1st:2.600 (39/15)
2nd:
2.176 (37/17)
3rd: 1.842 (35/19)
4th: 1.579 (30/19)
B67-9-E0.book 1 ページ ２０１６年２月２９日　月曜日　午前９時３０分

11-1
1
2
3
4
5
6
7
8
9
1011
12
IndexAABS ....................................................... 4-18
ABS warning light.................................... 4-7
Air filter element .................................... 7-17
Auxiliary DC jack ................................... 4-28BBattery................................................... 7-30
Brake and clutch levers, checking and lubricating .................................... 7-28
Brake and shift pedals, checking
and lubricating .................................... 7-27
Brake fluid, changing ............................ 7-24
Brake fluid level, checking .................... 7-23
Brake lever ............................................ 4-17
Brake lever free play, checking ............. 7-21
Brake light switches .............................. 7-22
Brake pedal ........................................... 4-18CCables, checking and lubricating .......... 7-26
Canister................................................. 7-10
Care ........................................................ 8-1
Catalytic converter ................................ 4-21
Clutch lever ........................................... 4-16
Clutch lever free play, adjusting ............ 7-21
Coolant.................................................. 7-13
Coolant temperature warning light .......... 4-6
Cruise control indicator lights .................. 4-6
Cruise control switches ........................... 4-4
Cruise control system ............................. 3-1DDiagnostic connector ............................ 10-2
Dimmer/Pass switch ............................... 4-4
D-mode (drive mode) .............................. 3-3
Drive chain, cleaning and lubricating .... 7-26 Drive chain slack .................................. 7-24
Drive mode switch .................................. 4-4
EEngine break-in ...................................... 6-3
Engine idling speed, checking .............. 7-17
Engine oil and oil fi
lter cartridge ........... 7-10
Engine serial number............................ 10-1
Engine trouble warning light ................... 4-6
EXUP system ....................................... 4-27FFront and rear brake pads, checking .... 7-22
Front fork, adjusting .............................. 4-23
Front fork, checking .............................. 7-29
Fuel....................................................... 4-20
Fuel consumption, tips for reducing........ 6-3
Fuel tank cap ........................................ 4-19
Fuel tank overflow hose........................ 4-21
Fuses, replacing ................................... 7-32HHandlebar switches ................................ 4-3
Hazard switch ......................................... 4-4
High beam indicator light ........................ 4-5
Horn switch ............................................. 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ................ 4-29
Immobilizer system ................................. 4-1
Immobilizer system indicator light........... 4-8
Indicator lights and warning lights .......... 4-5LLuggage strap holders .......................... 4-27MMain switch/steering lock........................ 4-2
Maintenance and lubrication, periodic .... 7-5 Maintenance, emission control system ... 7-3
Matte color, caution ................................. 8-1
Model label ............................................ 10-2
Multi-function meter unit .......................... 4-8
NNeutral indicator light .............................. 4-5OOil pressure warning light........................ 4-5PParking .................................................... 6-4
Part locations .......................................... 2-1SSafety information ................................... 1-1
Seat ....................................................... 4-22
SELECT switch ....................................... 4-4
Shifting .................................................... 6-2
Shift pedal ............................................. 4-17
Shift timing indicator light ........................ 4-7
Shock absorber assembly, adjusting .... 4-24
Sidestand .............................................. 4-28
Sidestand, checking an
d lubricating...... 7-28
Spark plugs, checking ............................. 7-9
Special features ...................................... 3-1
Specifications .......................................... 9-1
Starting the engine .................................. 6-1
Steering, checking................................. 7-30
Steering damper warning light ................ 4-7
Stop/Run/Start switch.............................. 4-4
Storage.................................................... 8-4
Supporting the motorcycle .................... 7-35
Swingarm pivots, lubricating ................. 7-29TThrottle grip and cable, checking and lubricating ........................................... 7-27
B67-9-E0.book 1 ページ ２０１６年２月２９日　月曜日　午前９時３０分