9-1
9
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
UB1660E0.book Page 1 Thursday, February 26, 2015 4:01 PM
9-2
9
EBU27262StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel from deteriorat-
ing. 3. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
4. Lubricate all control cables and the pivoting points of all levers and pedals.
5. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alterna-
tively, turn the wheels a little every month in
order to prevent the tires from becoming de-
graded in one spot.
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)UB1660E0.book Page 2 Thursday, February 26, 2015 4:01 PM
10-1
10
EBU25962
SPECIFICATIONS
Dimensions:Overall length:2070 mm (81.5 in)
Overall width: 1180 mm (46.5 in)
Overall height:
1240 mm (48.8 in)
Seat height: 860 mm (33.9 in)
Wheelbase: 1250 mm (49.2 in)
Ground clearance:
275 mm (10.8 in)
Minimum turning radius: 3200 mm (126 in)Weight:Curb weight:
300.0 kg (661 lb) (YFM70KDHG, YFM70KDXG)
307.0 kg (677 lb) (YFM70KPHG, YFM70KPXG)
312.0 kg (688 lb) (YFM70KPSG)Noise and vibration level:Noise level (77/311/EEC):80.0 dB(A) at 3125 r/min (EUR/FRA/GBR)
Uncertainty of measurement: 3.0 dB(A) (EUR/FRA/GBR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s² (EUR/FRA/GBR) Uncertainty of measurement:
0.0 m/s² (YFM70KPHG, YFM70KPSG_EUR/FRA/GBR,
YFM70KPXG_EUR/FRA/GBR)
0.1 m/s² (YFM70KDHG, YFM70KDXG_EUR/FRA/GBR)
Vibration on handle (EN1032, ISO5008): Will not exceed 2.5 m/s² (EUR/FRA/GBR)
Uncertainty of measurement:
0.3 m/s² (EUR/FRA/GBR)
Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Single cylinder
Displacement: 708 cm³
Bore × stroke:
103.0 × 85.0 mm (4.06 × 3.35 in)
Compression ratio:
10.1 : 1
Starting system: Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:YAMALUBE
UB1660E0.book Page 1 Thursday, February 26, 2015 4:01 PM
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10
Type:SAE 0W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt)Final gear oil:Type:Mobilfluid 424
Quantity: 0.52 L (0.55 US qt, 0.46 Imp.qt)Differential gear oil:Type:SAE 80 API GL-4 Hypoid gear oil Quantity:
0.22 L (0.23 US qt, 0.19 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.76 L (1.86 US qt, 1.55 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
18.0 L (4.75 US gal, 3.96 Imp.gal)
Fuel reserve amount: 4.0 L (1.06 US gal, 0.88 Imp.gal)Fuel injection:Throttle body:
ID mark:B161 00Spark plug (s):Manufacturer/model:NGK/CPR7EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, centrifugal automatic
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 0W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB1660E0.book Page 2 Thursday, February 26, 2015 4:01 PM
10-5
10
Fuel level warning light:LED (YFM70KDHG, YFM70KDXG)
Reverse indicator light: LED
Coolant temperature warning light:
LED
EPS warning light: LED (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Park indicator light: LED
Four-wheel-drive indicator light:
12 V, 1.7 W × 1 (YFM70KDHG, YFM70KDXG)
Four-wheel-drive indicator: LCD (YFM70KPHG, YFM70KPXG)
On-Command four-wheel-drive/differential gear lock
indicator: LCD (YFM70KPSG)
Engine trouble warning light: LED
High-range indicator light:
LED (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Low-range indicator light: LED (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Differential gear lock indicator light: LED (YFM70KPSG)Fuses:Main fuse:40.0 A
Fuel injection system fuse: 15.0 A
EPS fuse:
40.0 A (YFM70KPHG, YFM70KPSG, YFM70KPXG) Headlight fuse:
10.0 A (YFM70KDHG, YFM70KDXG)
15.0 A (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Signaling system fuse: 10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse:
10.0 A
Four-wheel-drive motor fuse: 10.0 A (YFM70KPSG)
Radiator fan motor fuse: 20.0 A
EBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
UB1660E0.book Page 5 Thursday, February 26, 2015 4:01 PM
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INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-25
Air filter element, cleaning ............................................ 8-37
Axle boots .................................................................... 8-48BBattery .......................................................................... 8-54
Brake fluid, changing ...................................................8-45
Brake fluid level, checking ........................................... 8-44
Brake lever free play, checking the front ..................... 8-45
Brake lever, front .......................................................... 4-17
Brake levers, checking and lubricating ........................ 8-50
Brake light switches ..................................................... 8-49
Brake pads and friction plates, checking ..................... 8-43
Brake pedal and rear brake lever ................................. 4-17
Brake pedal, checking and lubricating ........................ 8-51
Brakes .......................................................................... 8-43
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-49
Carrier, front ................................................................. 4-23
Carrier, rear .................................................................. 4-23
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-30
Coolant temperature warning light ................................. 4-3DDifferential gear lock indicator (YFM70KPSG) ............... 4-5
Differential gear oil ............................................... 5-3, 8-28Drive lever (YFM70KDXG / YFM70KDHG /
YFM70KPXG / YFM70KPHG) .................................... 4-15
Drive select lever .......................................................... 4-18
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-43
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-21
Engine stop switch ......................................................... 4-9
Engine trouble warning light .......................................... 4-4
EPS warning light (for EPS model) ................................. 4-4FFinal gear oil ......................................................... 5-3, 8-25
Four-wheel-drive indicator light (YFM70KDXG / YFM70KDHG) .............................................................. 4-5
Four-wheel-drive indicator (YFM70KPXG / YFM70KPHG / YFM70KPSG) ...................................... 4-5
Fuel ...................................................................... 4-19, 5-3
Fuel level warning light (YFM70KDXG / YFM70KDHG) .............................................................. 4-4
Fuel tank cap ............................................................... 4-18
Fuses, replacing ........................................................... 8-57HHandlebar switches ....................................................... 4-9
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-59
High-range indicator light (YFM70KPXG / YFM70KPHG / YFM70KPSG) ...................................... 4-3
UB1660E0.book Page 1 Thursday, February 26, 2015 4:01 PM
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Horn switch .................................................................. 4-10IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Low-range indicator light (YFM70KPXG / YFM70KPHG / YFM70KPSG) ...................................... 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1
Multi-function display (YFM70KPXG / YFM70KPHG / YFM70KPSG) .............................................................. 4-6NNeutral indicator light ..................................................... 4-3OOn-Command differential gear lock switch
(YFM70KPSG) ........................................................... 4-12
On-Command four-wheel-drive switch (YFM70KPSG) ........................................................... 4-11
Override switch (YFM70KPSG) .................................... 4-10
Owner’s manual and tool kit .......................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light ......................................................... 4-3
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5 Part locations ................................................................. 3-1
RRear brake, adjusting the lever, pedal free play .......... 8-46
Rear knuckle pivots, lubricating .................................. 8-52
Reverse indicator light ................................................... 4-3
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-20
Shock absorber assemblies, adjusting the front and
rear (YFM70KPXG / YFM70KPHG / YFM70KPSG) ... 4-23
Spark arrester, cleaning ............................................... 8-40
Spark plug, checking ................................................... 8-18
Specifications .............................................................. 10-1
Speed limiter ................................................................ 4-16
Stabilizer bushes, checking .......... ............................... 8-52
Starting the engine ........................................................ 6-1
Start switch .................................................................. 4-10
Steering shaft, lubricating ............................................ 8-53
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-21TTail/brake light bulb, replacing .................................... 8-63
Throttle lever ......................................................... 4-16, 5-4
Throttle lever free play, adjusting ................................ 8-42
Tires ............................................................................... 5-4
Trailer hitch (YFM70KPXG / YFM70KPHG / YFM70KPSG) ............................................................ 4-24
Troubleshooting ........................................................... 8-66
Troubleshooting charts ................................................ 8-67
UB1660E0.book Page 2 Thursday, February 26, 2015 4:01 PM