2016 YAMAHA GRIZZLY 450 oil change

2-5
2
ungrounded or broken wiring. Visually check
for broken wiring and leaking fuel. Leaking
fuel can be confirmed by the odor of gasoline.
4. Once immediate safety hazards are con- firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, sus-
pension damage, wheel damage, and so on.
Fuel, oil, and coolant usually give off a notice-
able odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of po-
tential safety hazards to you or others. Installing
aftermarket products or having other modifica-
tions performed to your vehicle that change any of
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious injury or death. You are responsible for injuries re-
lated to changes in the vehicle. Keep the following
guidelines in mind, as well as those provided un-
der “Loading” when mounting accessories.

Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.
 Accessories fitted to the ATV can create insta-
bility due to improper weight distribution.
 Bulky or large accessories may seriously affect
the stability of the ATV.
 Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.
 Use caution when adding electrical accesso-
ries. If electrical accessories exceed the capac-
ity of the ATV’s electrical system, an electric
failure could result, which could cause a dan-
gerous loss of lights or engine power.
U2LC62E0.book Page 5 Monday, May 11, 2015 2:28 PM

8-6
8
4*Brake hoses • Check for cracks or other damage, and replace if
necessary. √√√√
• Replace. Every 4 years
5 *Brake fluid • Change. Every 2 years
6 *Wheels • Check runout and for damage, and replace if nec-
essary. √ √√√
7 *Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
8 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
9 *V- b e l t • Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Drive shaft univer-
sal joint
• Lubricate with lithium-soap-based grease.
√√√
11 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
12 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U2LC62E0.book Page 6 Monday, May 11, 2015 2:28 PM

8-7
8
13*Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
14 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
15 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
16 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
17 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
18 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
19 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
20 Engine oil filter car-
tridge
• Replace.
√√√
21 *Engine oil strainer • Clean. √√√
22 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U2LC62E0.book Page 7 Monday, May 11, 2015 2:28 PM

8-8
8
23 Final gear oil• Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
24 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
25 *Moving parts and
cables • Lubricate.
√√√√
26 *Drive select lever
safety system cable • Check operation and adjust or replace if neces-
sary. √√√
27 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
28 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
29 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams.
√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U2LC62E0.book Page 8 Monday, May 11, 2015 2:28 PM

8-16
8To install the spark plug
1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tighten it to the specified
torque.
TIPIf a torque wrench is not available when installing
the spark plug, a good estimate of the correct
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the speci-
fied torque as soon as possible. 3. Install the spark plug cap.
4. Install the panel.EBU30241Engine oil and oil filter cartridgeThe engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals
specified in the periodic maintenance and lubrica-
tion chart.
To check the engine oil level1. Place the ATV on a level surface.
2. Remove panel E. (See page 8-10.)
3. Check the engine oil level on a cold engine.
1. Spark plug gapSpark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Tightening torque:Spark plug:18 Nm (1.8 m·kgf, 13 ft·lbf)
U2LC62E0.book Page 16 Monday, May 11, 2015 2:28 PM

8-18
88. Install the panel.
To change the engine oil (with or without oil fil-
ter cartridge replacement) 1. Place the ATV on a level surface.
2. Remove panel E. (See page 8-10.)
3. Start the engine, warm it up for several min- utes, and then turn it off.
4. Place an oil pan under the engine to collect the used oil.
5. Remove the engine oil filler cap, and then re- move the engine oil drain bolt and its gasket
to drain the oil from the crankcase.
TIPSkip steps 6–10 if the oil filter cartridge is not be-
ing replaced. 6. Remove panels C and D. (See page 8-10.)
7. Remove the oil filter cartridge with an oil filterwrench.
1. Engine oil drain bolt
2. Gasket
12
1. Oil filter cartridge
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8

Make sure that no foreign material enters the
crankcase.
13. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
14. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if
necessary.
15. Install panel E.EBU30271Final gear oilThe final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have
a Yamaha dealer check and repair the ATV. In ad-
dition, the final gear oil level must be checked and
the oil changed as follows at the intervals speci-
fied in the periodic maintenance and lubrication
chart.
To check the final gear oil level 1. Place the ATV on a level surface. 2. Remove the final gear oil filler bolt and its gas-
ket, and then check the oil level in the final
gear case. The oil level should be at the brim
of the filler hole.
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to
raise it to the correct level.
4. Check the oil filler bolt gasket for damage, and replace it if necessary.
5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
1. Final gear oil filler bolt
2. Gasket
3. Final gear oil
4. Correct oil level1
2
3
4
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8To change the final gear oil
1. Place the ATV on a level surface.
2. Remove the engine guard and the final gear case guard by removing the bolts.
3. Place an oil pan under the final gear case to collect the used oil. 4. Remove the final gear oil filler bolt, the final
gear oil drain bolt and their gasket to drain the
oil from the final gear case.
5. Install the drain bolt and its new gasket, and then tighten the bolt to the specified torque.
Tightening torque:
Final gear oil filler bolt:22 Nm (2.2 m·kgf, 16 ft·lbf)
1. Engine guard
2. Final gear case guard
3. Bolt
2
3 3
1. Final gear oil drain bolt
2. GasketTightening torque:
Final gear oil drain bolt:22 Nm (2.2 m·kgf, 16 ft·lbf)
12
U2LC62E0.book Page 22 Monday, May 11, 2015 2:28 PM