2016 YAMAHA GRIZZLY 450 fuel cap

EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights and warning lights .............. 4-2
Multi-function display.................................. 4-5
Fuel gauge .................................................. 4-6
Handlebar switches .................................... 4-7
Throttle lever ............................................. 4-12
Speed limiter ............................................. 4-13
Front brake lever ....................................... 4-14
Brake pedal and rear brake lever .............. 4-14
Drive select lever ....................................... 4-15
Fuel tank cap ............................................ 4-15
Fuel ........................................................... 4-15 Fuel cock .................................................. 4-17
Starter (choke) ......................................... 4-18
Seat .......................................................... 4-19
Storage compartments ............................. 4-20
Front carrier .............................................. 4-22
Rear carrier ............................................... 4-22
Adjusting the front and rear shock
absorber assemblies ............................. 4-22
Auxiliary DC jack....................................... 4-24
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Final gear oil ............................................... 5-3
Differential gear oil ...................................... 5-3
Coolant ....................................................... 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-4
Tires ............................................................ 5-4
Chassis fasteners ....................................... 5-7
Instruments, lights and switches ................ 5-7
OPERATION .................................................. 6-1 Starting a cold engine................................. 6-1U2LC62E0.book Page 1 Monday, May 11, 2015 2:28 PM

2-5
2
ungrounded or broken wiring. Visually check
for broken wiring and leaking fuel. Leaking
fuel can be confirmed by the odor of gasoline.
4. Once immediate safety hazards are con- firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, sus-
pension damage, wheel damage, and so on.
Fuel, oil, and coolant usually give off a notice-
able odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of po-
tential safety hazards to you or others. Installing
aftermarket products or having other modifica-
tions performed to your vehicle that change any of
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious injury or death. You are responsible for injuries re-
lated to changes in the vehicle. Keep the following
guidelines in mind, as well as those provided un-
der “Loading” when mounting accessories.

Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.
 Accessories fitted to the ATV can create insta-
bility due to improper weight distribution.
 Bulky or large accessories may seriously affect
the stability of the ATV.
 Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.
 Use caution when adding electrical accesso-
ries. If electrical accessories exceed the capac-
ity of the ATV’s electrical system, an electric
failure could result, which could cause a dan-
gerous loss of lights or engine power.
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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Fuel cock
3. Throttle stop screw
4. Air filter case
5. Battery
6. Fuses
7. Tail/brake light
8. Engine oil filler cap
9. Oil filter cartridge
10.Coolant reservoir
11.V-belt cooling duct check hose
1 2 3 4 5,6 78
91011
1. Rear shock absorber assembly spring preload adjusting
ring
2. Spark arrester
3. Rear storage compartment and tool kit
4. Spark plug
5. Fuel tank cap
6. Front shock absorber assembly spring preload adjusting ring
7. Rear brake light switch
8. Brake pedal
9. V-belt case drain plug1
2
3
4
6
7
8
5
9
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4-15
4
EBU18612Drive select leverThe drive select lever is used to shift your ATV into
the low-range, high-range, neutral, reverse and
park positions. See the “Operating the drive select
lever and driving in reverse” section on page 6-3
for the drive select lever operation.EBU18721Fuel tank capRemove the fuel tank cap by turning it counter-
clockwise.
EBU18757FuelMake sure there is sufficient gasoline in the tank.
WARNING
EWB02522Gasoline and gasoline vapors are extremely
flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions. 1. Before refueling, turn off the engine and besure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity
1. Drive select lever
1
1. Fuel tank cap
U2LC62E0.book Page 15 Monday, May 11, 2015 2:28 PM

4-16
4of sparks, open flames, or other sources of
ignition such as the pilot lights of water heat-
ers and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel
reaches the bottom of the filler tube. Because
fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill out of
the fuel tank.
3. Wipe up any spilled fuel immediately.NOTICE: Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts.
[ECB00982]
4. Turn the fuel tank cap fully clockwise to make sure it is securely closed.
WARNING
EWB02532Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor
1. Maximum fuel level
2. Fuel tank filler tube
Recommended fuel:Regular unleaded gasoline only
For Europe: Regular unleaded gasoline only
with a research octane number of 95 or
higher
Fuel tank capacity: 15.0 L (4.0 US gal, 3.30 Imp.gal)
Fuel reserve amount: 4.5 L (1.19 US gal, 0.99 Imp.gal)
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9-2
9
EBU25934StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen- ing the drain bolt; this will prevent fuel depos-
its from building up. Pour the drained fuel into
the fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel from deteriorat-
ing. 5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and pedals.
7. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alterna-
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U2LC62E0.book Page 2 Monday, May 11, 2015 2:28 PM

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10
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter cartridge replacement: 2.40 L (2.54 US qt, 2.11 Imp.qt)Final gear oil:Type:
Yamaha Friction Modified Shaft Drive Gear Oil
Quantity: 0.38 L (0.40 US qt, 0.33 Imp.qt)
Differential gear oil:Type:Yamaha Friction Modified Shaft Drive Gear Oil or SAE 80
API GL-4 Hypoid gear oil
Quantity: 0.23 L (0.24 US qt, 0.20 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.32 L (1.40 US qt, 1.16 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity: 15.0 L (4.0 US gal, 3.30 Imp.gal)
Fuel reserve amount: 4.5 L (1.19 US gal, 0.99 Imp.gal)Carburetor:Type × quantity:
BSR33 x 1Spark plug (s):Manufacturer/model:
NGK/DR8EA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-24
Air filter element, cleaning ............................................ 8-30
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-52
Brake fluid, changing ...................................................8-40
Brake fluid level, checking ........................................... 8-39
Brake lever free play, checking the front ..................... 8-40
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-38
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ........................ 8-49
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-48
Carburetor, adjusting ...................................................8-35
Carrier, front ................................................................. 4-22
Carrier, rear .................................................................. 4-22
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-3DDifferential gear oil ............................................... 5-3, 8-24Drive select lever .......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-38
Drive shaft universal joint, lubricating .......................... 8-50
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-35
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-16
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-7
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-21
Four-wheel-drive/differential gear lock indicator ........... 4-4
Fuel ...................................................................... 4-15, 5-3
Fuel cock ...................................................................... 4-17
Fuel gauge ..................................................................... 4-6
Fuel tank cap ............................................................... 4-15
Fuses, replacing ........................................................... 8-55HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-57
High-range indicator light .............................................. 4-2
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
U2LC62E0.book Page 1 Monday, May 11, 2015 2:28 PM