2016 YAMAHA GRIZZLY 450 light

8-60
8
EBU25623Replacing the tail/brake light bulbIf the tail/brake light bulb burns out, replace it as
follows.1. Remove the tail/brake light assembly by re- moving the nuts together with the washers. 2. Remove the tail/brake light bulb holder (to-
gether with the bulb) by turning it counter-
clockwise.1. Headlight beam adjusting screw
1. Tail/brake light assembly
2. Nut
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8
3. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise. 4. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.
5. Install the bulb holder (together with the bulb) by turning it clockwise.
6. Install the tail/brake light assembly by install- ing the washers and the nuts.
EBU25652Removing a wheel1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
1. Tail/brake light assembly
2. Tail/brake light bulb holder
1. Tail/brake light bulb holder
2. Tail/brake light bulb
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8
3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25741TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
whose skilled technicians have the necessary
tools, experience, and know-how to service the
ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:Front wheel nut:55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel nut: 55 Nm (5.5 m·kgf, 40 ft·lbf)
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10
Front wheel:Wheel type:Panel wheel
Rim size:
12 x 6.0ATRear wheel:Wheel type:Panel wheel
Rim size:
12 x 7.5ATFront brake:Type:Disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Wet multiple disc brake
Operation: Left hand and right foot operationFront suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 160 mm (6.3 in)
Rear suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent)
Neutral indicator light: LED
Reverse indicator light:
LED
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10
Coolant temperature warning light:LED
Park indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light:
LED
Low-range indicator light: LED
Differential gear lock indicator light: LED
EPS warning light:
12 V, 1.7 W (YFM45GPHG, YFM45GPXG)Fuses:Main fuse:30.0 A
EPS fuse:
40.0 A (YFM45GPHG, YFM45GPXG)
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A (YFM45GDXG)
5.0 A (YFM45GPHG, YFM45GPXG) Four-wheel-drive motor fuse:
10.0 A
EBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.
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12
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-24
Air filter element, cleaning ............................................ 8-30
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-52
Brake fluid, changing ...................................................8-40
Brake fluid level, checking ........................................... 8-39
Brake lever free play, checking the front ..................... 8-40
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-38
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ........................ 8-49
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-48
Carburetor, adjusting ...................................................8-35
Carrier, front ................................................................. 4-22
Carrier, rear .................................................................. 4-22
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-3DDifferential gear oil ............................................... 5-3, 8-24Drive select lever .......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-38
Drive shaft universal joint, lubricating .......................... 8-50
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-35
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-16
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-7
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-21
Four-wheel-drive/differential gear lock indicator ........... 4-4
Fuel ...................................................................... 4-15, 5-3
Fuel cock ...................................................................... 4-17
Fuel gauge ..................................................................... 4-6
Fuel tank cap ............................................................... 4-15
Fuses, replacing ........................................................... 8-55HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-57
High-range indicator light .............................................. 4-2
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
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12
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-7
Low-range indicator light ............................................... 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1
Multi-function display .................................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch ................. 4-10
On-Command four-wheel-drive switch ......................... 4-9
Override switch .............................................................. 4-8
Owner’s manual and tool kit .......................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light ......................................................... 4-3
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1RRear brake, adjusting the lever, pedal free play and pedal height ............................................................... 8-41
Rear knuckle pivots, lubricating .................................. 8-51
Reverse indicator light ................................................... 4-3
Riding your ATV ............................................................. 7-1
SSafety information .......................................................... 2-1
Seat .............................................................................. 4-19
Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-22
Spark arrester, cleaning ............................................... 8-33
Spark plug, checking ................................................... 8-14
Specifications .............................................................. 10-1
Speed limiter ................................................................ 4-13
Stabilizer bushes, checking .......... ............................... 8-51
Starter (choke) ............................................................. 4-18
Start switch .................................................................... 4-7
Steering shaft, lubricating ............................................ 8-52
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-20TTail/brake light bulb, replacing .................................... 8-60
Throttle lever ......................................................... 4-12, 5-4
Throttle lever free play, adjusting ................................ 8-37
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-63
Troubleshooting charts ................................................ 8-64VValve clearance ............................................................ 8-37
V-belt case drain plug .................................................. 8-35
V-belt cooling duct check hose ................................... 8-34
Vehicle identification number ...................................... 11-1WWheel hub bearings, checking .................................... 8-49
Wheel, installing ........................................................... 8-62
Wheel, removing .......................................................... 8-61
U2LC62E0.book Page 2 Monday, May 11, 2015 2:28 PM