Fuses and bulbs
Fuse arrangement in engine compart-
ment Read the additional information carefully
›››
p
age 44
Only replace fuses with a fuse of the same
amperage (same colour and markings) and
size.
No.Consumer/Amps
1Fan, condenser40
TK8 fan, condenser50
2Glow plugs50
3ABS Pump40
EMBOX2-13 (TA8)20
4PTC glow phase 250
5PTC glow phase 350
6BDM, 30 ReF5
7MSG (KL30)7.5
8Windscreen wipers30
9Automatic gear box control, AQ 160
Control box30
10ABS Ventil25
EMBOX2-11 (TA8)5
No.Consumer/Amps
12
Injectors
10TDI fuel metering adjuster, TA8 ex-
haust temperature sensor
13Servo sensor5
14coolant pump high/low temperature,
gauge (relay EKP)10
1550 controls motor diag5
16Starter motor30
17Controls motor (MSG KL87)20
18PTC Relays, TOG sensor, engine
valves, PWM fan10
19Interior AUX Fuses30
20Glow plug relay, Heizrohr5
Ignition coil20 Changing bulbs
Gener al
not
es Read the additional information carefully
› ›
›
p
age 45
Before changing any bulb, first turn off the
failed device. Do not touch the glass part of the bulb with
your bare h
ands. The fingerprints left on the
glass will vaporise as a result of the heat gen-
erated by the bulb, reducing bulb life and
causing condensation on the reflector sur-
face, thus reducing effectiveness.
A bulb must only be replaced by one of the
same type. The type is indicated on the bulb,
either on the glass part or on the base.
Xenon headlights
With this type of headlight, the user can re-
place the turn signal bulb. Replacement of
the dipped/main beam bulb must be done by
Technical Services, given that complex ele-
ments must be removed from the vehicle and
the automatic control system that incorpo-
rates it must be reset.
The Xenon bulbs discharge 2.5 times the
light flux and have an average lifespan of 5
times more than that of halogen bulbs, this
means that, except due to unusual circum-
stances, there is no need to change the bulbs
for the whole life of the vehicle. WARNING
● Take p ar
ticular care when working on com-
ponents in the engine compartment if the en-
gine is warm, there is a risk of burns.
● Bulbs are highly sensitive to pressure. The
glass
can break when you touch the bulb,
causing injury. » 83
Technical data
Advice
Operation
Emergencies
Safety
Instruments and warning/control lamps
●
Depending on the equipment, some set -
tin
gs and instructions can also be carried out
in the Easy Connect system.
● When several warnings are active at the
same time, the symbols
are shown succes-
sively for a few seconds and will stay on until
the fault is rectified. Odometer
Fig. 122
Instrument panel: odometer and re-
set b
utt on. The distance covered is displayed in “kilome-
tr
e
s” or mi l
es “m”. It is possible to change
the measurement units (kilometres
“km”/miles “m”) in the radio/Easy Connect*.
Please refer to the Easy Connect* Instructions
Manual for more details. Odometer/trip recorder
The odometer shows
the total distance cov-
ered by the vehicle.
The trip recorder shows the distance that has
been travelled since it was last reset. It is
used to measure short trips. The last digit of
the trip recorder indicates distances of 100
metres or tenths of a mile.
The trip recorder can be set to zero by press-
ing 0.0/SET
› ››
Fig. 122
.
F au
lt display
If there is a fault in the instrument panel, the
letters DEF will appear in the trip recorder
display. Have the fault repaired immediately,
as far as is possible.
Coolant temperature gauge For vehicles with no coolant temperature
g
aug
e, a c ontr
ol lamp appears for high
coolant temperatures ›››
page 207. Please
note ››› .
The c oo
lant
temperature gauge 2 ›››
Fig. 121 only w ork
s when the ignition is
switched on. In order to avoid engine dam-
age, please read the following notes for the
different temperature ranges. Engine cold
If only
the diode
s in the lower part of the
scale light up, this indicates that the engine
has not yet reached operating temperature.
Avoid high revs and heavy acceleration and
do not make the engine work hard.
Normal temperature
If in normal operations, the diodes light up
until the central zone, it means that the en-
gine has reached operating temperature. At
high outside temperatures and when making
the engine work hard, the diodes may contin-
ue lighting up and reach the upper zone. This
is no cause for concern, provided the control
lamp does not light up on the instrument
panel digital display.
Heat range
When the diodes light up in the upper area of
the display and the control lamp appears
on the instrument panel display, the coolant
temperature is excessive ››› page 207. CAUTION
● To ens ur
e a long useful life for the engine,
avoid high revs, driving at high speed and
making the engine work hard for approxi-
mately the first 15 minutes when the engine
is cold. The phase until the engine is warm al-
so depends on the outside temperature. If
necessary, use the engine oil temperature*
››› page 31 as a guide. » 99
Technical data
Advice
Operation
Emergencies
Safety
Operation
●
Additiona l
lights and other accessories in
front of the air inlet reduce the cooling effect
of the coolant. At high outside temperatures
and high engine loads, there is a risk of the
engine overheating.
● The front spoiler also ensures proper distri-
bution of the coo
ling air when the vehicle is
moving. If the spoiler is damaged this can re-
duce the cooling effect, which could cause
the engine to overheat. Seek specialist assis-
tance. Fuel level
Fig. 123
Fuel gauge. The display
6
› ›
› Fig. 121 on
ly works when
the ignition is switched on. When the display
reaches the reserve mark, the lower diode
lights up in red and the control lamp ap-
pears ››› page 96. When the fuel level is very
low, the lower diode flashes in red. The distance to empty fuel level is displayed
on the instrument p
anel 3
› ››
Fig. 121
.
Y ou c
an consult the tank capacity of your ve-
hicle in the ›››
page 40 section. CAUTION
Never run the fuel tank completely dry. An ir-
regu l
ar fuel supply could cause misfiring. In
this way the unburned fuel can reach the ex-
haust system, which could cause the catalytic
converter to overheat resulting in damage. Warning and control lamps
W arnin
g symbo l
s Read the additional information carefully
› ›
›
p
age 35
There are red warning symbols (priority 1)
and yellow warning symbols (priority 2).
Warning messages, Priority 1 (red)
If one of these faults occurs, the warning
lamp will light up or flash and will be accom-
panied by three audible warnings. This is a
danger warning. Stop the vehicle and switch
off the engine. Check the fault and correct it.
Obtain professional assistance if necessary.
If several priority 1 faults are detected at the
same time, the symbols will be displayed one after the other for about 2 seconds at a time
and will
continue until the fault is corrected.
No menus will be shown in the display for the
duration of a priority 1 warning message.
Examples of priority 1 warning messages
(red)
● Brake system symbol with the warning
me
ssage STOP BRAKE FLUID INSTRUC-
TION MANUAL or STOP BRAKE FAULT IN-
STRUCTION MANUAL .
● Coolant symbol with the warning me
s-
sage STOP SEE COOLANT INSTRUCTION
MANUAL .
● Engine oil pressure symbol with the
warning me
ssage STOP ENGINE OIL
PRESSURE LOW! INSTRUCTION MANUAL .
Warning messages, Priority 2 (yellow)
If one of these faults occurs, the correspond-
ing warning lamp lights up and is accompa-
nied by an audible warning. Check the corre-
sponding function as soon as possible al-
though the vehicle may be used without risk.
If several priority 2 warning messages are de-
tected at the same time, the symbols are dis-
played one after the other for about 2 sec-
onds at a time. After a set time, the informa-
tion text will disappear and the symbol will
be shown as a reminder at the side of the
display.
100
Operation
Cigarette lighter* Fig. 153
Lighter. –
Press on the cigarette lighter ››
›
Fig. 153 to
activate it ››› .
– Wait for the lighter to spring out.
– Pull out the cigarette lighter and light the
cig
ar ett
e on the glowing coil. WARNING
● Improper use of the c
igarette lighter can
lead to serious injuries or start a fire.
● Using the lighter carefully. Carelessness or
negligence when u
sing the cigarette lighter
can cause burns and serious injuries.
● The lighter only works when the ignition is
turned on or the engine is
running. To avoid
the risk of fire, never leave children alone in-
side the vehicle. Electrical power socket
Fig. 154
Front power socket. The 12 Volt cigarette lighter power socket can
al
so be u
sed for other el
ectrical components
with a power rating of up to 120 Watt. When
the engine is switched off, however, the vehi-
cle battery will discharge. For further informa-
tion see ››› page 190. WARNING
The power sockets and the connected acces-
sories w i
ll only operate when the ignition is
on or when the engine is running. Improper
use of the sockets or electrical accessories
can lead to serious injuries or cause a fire. To
avoid the risk of injury, never leave children
alone inside the vehicle. Note
● The use of el ectric
al appliances with the
engine switched off will cause a battery dis-
charge.
● Before using any electrical accessories, see
the instructions
in ››› page 190. Power socket in the luggage compart-
ment*
3 Applies to the model: IBIZA ST
Fig. 155
Detailed view of the side trim in the
lug g
ag e c
ompartment: 12 volt socket –
Lift the power socket cover ››
›
Fig. 155
.
– Insert the plug of the electrical appliance
into the power soc
ket.
Electrical equipment can be connected to any
of the 12 volt sockets. The appliances con-
nected to the power socket must not exceed
a power rating of 100 W.
134
Operation
It is possible, however, to set the blower
s peed t
o suit
requirements.
● Turn control 10
› ››
Fig. 167
cou
nter-clock-
wise (to lower the speed) or clockwise (to in-
crease the speed).
Climatronic will switch off when the blower
switches off. WARNING
Read and observe the safety warnings ››› in
General not
es on page 140. Windscreen defrost
Switching on windscreen defrosting
●
Press the button
12
› ›
›
Fig. 167
.
Switching off windscreen defrosting
● Press button
12
› ›
›
Fig. 167
several
times or press the AUTO button.
The t emper
atur
e is regulated automatically.
The air output is increased from vents 1 and
2 ›››
page 141. Driving
Ad dr
es
s
Introduction The power steering is not hydraulic but elec-
tromech
anic
al. The advantage of this steer-
ing is that it foes not need flexible hydraulic
pipes, hydraulic oil, pump, filter or other
parts. The electromechanical system saves
fuel. Whereas a hydraulic system needs con-
tinuous oil pressure, electromechanical
steering only needs power when it is used.
In vehicles with electromechanical steering,
the assisted steering function automatically
adjusts according to vehicle speed, steering
wheel torque and wheel orientation. The
power steering only works when the engine
is running. WARNING
If the power steering does not work, you will
need much more s tr
ength to turn the wheel.
This has a considerable effect on vehicle
safety.
● The power steering only works when the
engine is ru
nning.
● Never allow the vehicle to move when the
engine is sw
itched off.
● Never remove the key from the ignition
while the v
ehicle is moving. The steering lock could be engaged and vehicle steering would
not work.
Note
The ignition of the vehicle being towed must
be sw itched on t
o prevent the steering wheel
from locking and also to allow the use of the
turn signals, horn, windscreen wipers and
washers. Control lamp
The control lamp should light up for a few
sec
ond
s when the ignition i
s switched on. It
should go out once the engine is started.
It lights up red
The electromechani-
cal steering is dam-
aged.Have the steering checked im-
mediately by a specialised work-
shop.
It lights up yellow
Electromechanical
steering operation
is limited.See a specialised workshop im-
mediately and have the steering
checked.
If the yellow warning lamp does
not light up again after the en-
gine is restarted and the vehicle
has travelled a short distance,
you do not need to take it to a
specialised workshop. 148
Driving
Note
A perfect operation of the vehicle is ensured
if genuine S
EAT keys are used.Starting petrol engines
The engine can only be started using a genu-
ine SEA
T k
ey with its correct code.
– Move the gearbox lever to the neutral posi-
tion and depress
the clutch pedal thor-
oughly and hold it in this position for the
starter to turn the engine on.
– Turn the ignition key to the starting posi-
tion ›››
p
age 150.
– Let go of the ignition key as soon as the en-
gine starts; the s
tarter motor must not run
on with the engine.
After starting a very hot engine, you may
need to slightly press down the accelerator.
When starting a cold engine, it may be a little
noisy for the first few seconds until oil pres-
sure has built up in the hydraulic valve com-
pensators. This is quite normal, and no cause
for concern.
If the engine does not start immediately,
switch the starter off after 10 seconds and try
again after half a minute. If the engine still
does not start, the fuel pump fuse should be
checked ›››
page 81, Fuses. WARNING
● Never st ar
t or run the engine in unventila-
ted or closed rooms. The exhaust gases con-
tain carbon monoxide, an odourless and col-
ourless poisonous gas. Risk of fatal acci-
dents. Carbon monoxide can cause loss of
consciousness and result in death.
● Never leave the vehicle unattended if the
engine is ru
nning.
● Never use “cold start sprays”, they could
explode or cau
se the engine to run at high
revs. Risk of injury. CAUTION
● When the engine is c
old, you should avoid
high engine speeds, driving at full throttle
and over-loading the engine. Risk of engine
damage.
● The vehicle should not be pushed or towed
more than 50 metre
s to start the engine. Un-
burnt fuel could enter the catalytic converter
and damage it.
● Before attempting to push-start or tow a ve-
hicle in order t
o start it, you should first try to
start it using the battery of another vehicle.
Please observe and follow the notes on the
››› page 52, How to jump start. For the sake of the environment
Do not warm-up the engine by running the
engine with the v
ehicle stationary. Start off
immediately, driving gently. This helps the engine reach operating temperature faster
and reduce
s
emissions. Starting diesel engines
The engine can only be started using a genu-
ine SEA
T k
ey with its correct code.
– Move the gearbox lever to the neutral posi-
tion and depress
the clutch pedal thor-
oughly and hold it in this position for the
starter to turn the engine on.
– Turn the ignition key to position ››› Fig. 168
2 . The warning lamp
wi
ll
light for en-
gine pre-heating.
– When the lamp turns off, turn the ignition
key to po
sition 3 to start the engine. Do
not pr
es
s the accelerator.
– Release the ignition key as soon as the en-
gine starts.
The starter motor should not
turn at the same time.
When starting a cold engine, it may be a little
noisy for the first few seconds until oil pres-
sure has built up in the hydraulic valve com-
pensators. This is quite normal, and no cause
for concern.
If there are problems starting the engine, see
the ›››
page 52. »
151
Technical data
Advice
Operation
Emergencies
Safety
Driving
of your brake pads checked by technical serv-
ic e
s mor
e frequently than recommended in
the Maintenance Programme.
If you drive with wet brakes, for example, af-
ter crossing areas of water, on days of heavy
rainfall or even after washing the car, the ef-
fect of the brakes is reduced as the brake
discs are wet or even frozen (in winter): in
this case, the brakes should be “dried” by
pressing the brake pedal several times. WARNING
Longer braking distances and faults in the
brake sy s
tem increase the risk of accidents.
● New brake pads must be run in and do not
have the corr
ect friction during the first
200 km. This reduced braking capacity may
be compensated for by pressing on the brake
pedal a little harder, which also applies when
the brake pads have to be changed further
on.
● If brakes are wet or frozen, or if you are
driving on ro
ads which have been salted,
braking power may be lower than normal.
● On steep slopes, if brakes are excessively
used, they wi
ll overheat. Before driving down
a long steep slope, it is advisable to reduce
speed and change down into a lower gear or
range (depending on the type of transmis-
sion). Thus, make use of engine braking and
relieve the brakes.
● Never let the brakes “drag” by applying
light pres
sure. Continuous braking will cause the brakes to overheat and the braking dis-
tance w
i
ll increase. Apply and then release
the brakes alternately.
● Never let the vehicle run with the engine
switched off
. The braking distance is in-
creased considerably when the brake servo is
not active.
● If the brake fluid loses its viscosity and is
subject
ed to heavy use, vapour bubbles can
form in the brake system. This reduces the ef-
ficiency of the brakes.
● Non-standard or damaged front spoilers
could r
estrict the airflow to the brakes and
cause them to overheat. Before purchasing
accessories please observe the relevant in-
structions ››› page 190, Modifications.
● If a brake system circuit fails, the braking
distanc
e will be increased considerably. Con-
tact a specialised workshop immediately and
avoid unnecessary journeys. Control lamp
Situations in which the warning lamp lights
up *
●
the brake fluid level is too low
› ›
›
p
age 209.
● there is a fault in the brake system.
This warnin
g lamp can light up together with
the ABS system warning lamp. WARNING
● If the brak e w
arning lamp does not go out
or if it lights up when driving, the brake fluid
level in the reservoir is too low so there is a
risk of an accident ››› page 209, Brake fluid.
Stop the vehicle and do not drive on. Obtain
technical assistance.
● If the brake warning lamp lights up to-
gether with the ABS
lamp this could be
due to an ABS fault. This could cause the rear
wheels to lock quickly when you brake. This
could cause the rear to break away. Risk of
skidding. Stop the vehicle and seek technical
assistance. Handbrake
Fig. 169
Handbrake between the front seats. The handbrake should be applied firmly to
pr
ev
ent the
vehicle from accidentally rolling
away. Always apply the handbrake when you
leave your vehicle and when you park. »
153
Technical data
Advice
Operation
Emergencies
Safety
Driving
Run-in and economical driving R u
nnin g in a new en
gineThe engine needs to be run in over the first
1,500 km.
Up to 1000 k
i
lometres
– Do not drive at speeds of more than 2/3
the maximum speed.
– Do not
accelerate hard.
– Avoid high engine revolutions.
– Do not tow a trailer.
From 1000 to 1500 k i
lometres (600 to 900
miles)
– Speeds can be graduall
y increased to the
maximum road speed or maximum permis-
sible engine speed (rpm).
During its first few hours of running, the in-
ternal friction in the engine is greater than
later on, when all the moving parts have bed-
ded in. For the sake of the environment
If the engine is run in gently, its life will be in-
cre a
sed and its oil consumption reduced. Tyre and brake pad run-in
New tyres should be run-in carefully for the
first
500
km (300 miles). New brake pads
should be run-in carefully for the first
200 km.
During the first 200 km, you can compensate
for the reduced braking effect by applying
more pressure to the brake pedal. In case of
a sharp braking, the braking distance will be
longer with new brake pads than with brake
pads which have been run-in. WARNING
● At firs t, new ty
res do not give maximum
grip, and require running-in. This may cause
an accident. Drive particularly carefully in the
first 500 km.
● New brake pads must be “run in” and do
not have the c
orrect friction properties during
the first 200 km. However, the reduced brak-
ing capacity may be compensated by press-
ing on the brake pedal a little harder. Environmental compatibility
Environmental protection is a top priority in
the de
s
ign, c hoic
e of materials and manufac-
ture of your new SEAT. Constructive measures to encourage recy-
cling
● Joints and c
onnections designed for easy
dismantling
● Modu
lar construction to facilitate disman-
tling
● Incre
ased use of single-grade materials.
● Plastic parts and elastomers are marked in
accord
ance with ISO 1043, ISO 11469 and
ISO 1629.
Choice of materials
● Use of recycled materials.
● Use of compatible plastics in the same part
if its components
are not easily separated.
● Use of recycled materials and/or materials
originating from r
enewable sources.
● Reduction of volatile components, includ-
ing odour, in pl
astic materials.
● Use of CFC-free coolants.
Ban on heavy met
als, with the exceptions
dictated by law (Annex II of ELV Directive
2000/53/EC): cadmium, lead, mercury, hexa-
valent chromium.
Manufacturing methods
● Reduction of the quantity of thinner in the
protective w
ax for cavities.
● Use of plastic film as protection during ve-
hicle tran
sport. »
167
Technical data
Advice
Operation
Emergencies
Safety