Page 39 of 117
•Engine Oil Pressure telltale is not illuminated.
• Voltmeter operation:
The voltmeter may show a gauge fluctuation at various
engine temperatures. This is caused by the glow plug
heating system. The number of cycles and the length of
the cycling operation is controlled by the engine control
module. Glow plug heater operation can run for several
minutes, once the heater operation is complete the volt-
meter needle will stabilize.
Cold Weather Precautions
Operation in ambient temperature below 32°F (0°C) may
require special considerations. The following charts sug-
gest these options:
Fuel Operating Range
NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONLY.
*No. 1 Ultra Low Sulfur Diesel Fuel should only be used
where extended arctic conditions (-10°F/-23°C) exist.
Fuel Operating Range Chart
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NOTE:
•Use of Climatized Ultra Low Sulfur Diesel Fuel or
Number 1 Ultra Low Sulfur Diesel Fuel results in a
noticeable decrease in fuel economy.
• Climatized Ultra Low Sulfur Diesel Fuel is a blend of
Number 2 Ultra Low Sulfur and Number 1 Ultra Low
Sulfur Diesel Fuels which reduces the temperature at
which wax crystals form in fuel.
• The fuel grade should be clearly marked on the pump
at the fuel station.
• The engine requires the use of “Ultra Low Sulfur
Diesel Fuel”. Use of incorrect fuel could result in
engine and exhaust system damage. Refer to “Fuel
Requirements” in “Starting And Operating” for fur-
ther information. •
Commercially available fuel additives are not neces-
sary for the proper operation of your diesel engine.
However, if seasonably adjusted fuel is not available
and you are operating below 20°F (-6°C), MOPAR
Premium Diesel Fuel Treatment (or equivalent) may be
beneficial to avoid fuel gelling.
Engine Oil Usage
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for the correct engine oil viscosity.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.
When starting a cold engine, bring the engine up to
operating speed slowly to allow the oil pressure to
stabilize as the engine warms up.
If temperatures are below 32°F (0°C), operate the engine
at moderate speeds for five minutes before full loads are
applied.
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Engine Idling
Avoid prolonged idling, long periods of idling may be
harmful to your engine because combustion chamber
temperatures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and
varnish to form on piston rings, cylinder head valves,
and injector nozzles. Also, the unburned fuel can enter
the crankcase, diluting the oil and causing rapid wear to
the engine.
Stopping The Engine
After full load operation, idle the engine for a few
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the turbocharger.
NOTE:Refer to the following chart for proper engine
shutdown.
Driving Condition LoadTurbocharger
Temperature Idle Time (min.) Before
Engine Shutdown
Stop and Go EmptyCoolNone
Stop and Go Medium 0.5
Highway Speeds MediumWarm 1.0
City Traffic Maximum GCWR 1.5
Highway Speeds Maximum GCWR 2.0
Uphill Grade Maximum GCWR Hot2.5
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NOTE:Under certain conditions the engine fan will run
after the engine is turned off. These conditions are under
high load and high temperature conditions.
Cooling System Tips — Automatic Transmission
To reduce the potential for engine and transmission
overheating in high ambient temperature conditions,
take the following actions:
• City Driving — When stopped, shift the transmission
into NEUTRAL and increase engine idle speed.
• Highway Driving — Reduce your speed.
• Up Steep Hills — Select a lower transmission gear.
• Air Conditioning — Turn it off temporarily.
NOTE: If the coolant temperature is too high the A/C
will automatically turn off.
Do Not Operate The Engine With Low Oil
Pressure
If the low oil pressure warning light turns on while
driving, stop the vehicle and shut down the engine as
soon as possible. A chime will sound when the light turns
on.
NOTE: Do not operate the vehicle until the cause is
corrected. This light does not show how much oil is in the
engine. The engine oil level must be checked under the
hood.
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
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Do Not Operate The Engine With Failed Parts
All engine failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
•Engine misfiring or vibrating severely.
• Sudden loss of power.
• Unusual engine noises.
• Fuel, oil or coolant leaks.
• Sudden change, outside the normal operating range, in
the engine operating temperature.
• Excessive smoke.
• Oil pressure drop.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the heater
cord to a ground-fault interrupter protected 110–115 Volt
AC electrical outlet with a grounded, three-wire exten-
sion cord.
Its use is recommended for environments that routinely
fall below -10°F (-23°C). It should be used when the
vehicle has not been running for long periods of time and
should be plugged in two hours prior to start. Its use is
required for cold starts with temperatures under -20°F
(-28°C).
To ensure reliable starting at these temperatures, use of
an externally powered electric engine block heater (avail-
able from your authorized dealer) is recommended.
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Biodiesel Fuel Requirements
A maximum blend of 5% biodiesel meeting ASTM speci-
fication D975 is recommended for use with your diesel
engine. If frequent operation with Biodiesel blends that
are between 6% and 20% (B6–B20) is desired, the main-
tenance schedule is subject to shorter intervals.
The oil and filter change along with fuel filter replace-
ment is subject to shorter intervals when operating your
engine on biodiesel greater than 5%. Do not use biodiesel
greater than 20%.
For regular use of biodiesel blends between 6% and 20%
(B6–B20) it is important that you understand and comply
with these requirements. Refer to the “Maintenance
Chart” in the “Maintenance Schedules” section for fur-
ther direction.
CAUTION!
Failure to comply with Oil Change requirements for
vehicles operating on biodiesel blends between 6%
and 20% (B6–B20) will result in premature engine
wear. Such wear is not covered by the New Vehicle
Limited Warranty.
Biodiesel is a fuel produced from renewable resources
typically derived from animal fat, rapeseed oil (Rapeseed
Methyl Ester (RME) base), or soybean oil (Soy Methyl
Ester (SME or SOME) base).
Biodiesel fuel has inherent limitations which require that
you understand and adhere to the following require-
ments if you use blends of Biodiesel between 6% and 20%
(B6–B20). There are no unique restrictions for the use
of B5.
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Fuel Water Separation — Must Use MOPAR
Approved Fuel Filter Elements
Biodiesel fuel has a natural affinity to water and water
accelerates microbial growth. Your MOPAR filtration
system is designed to provide adequate fuel water sepa-
ration capabilities.
Fuel In Oil Dilution — Must Adhere To Required
Oil Change Interval
Fuel dilution of lubricating oil has been observed with
the use of Biodiesel fuel. Fuel in oil must not exceed 5%.
To ensure this limit is met your oil change interval must
be maintained with in the suggested schedule. The
regular use of biodiesel between 6% and 20% requires
intervals shorter than the outlined 10,000 miles and must
not exceed the suggested schedule. When routinely op-
erating on biodiesel between 6% and 20%, oil and filter
replacement intervals must not exceed 8,000 Miles or
6 months, which ever comes first.
Biodiesel Fuel Filter Change Intervals
The use of biodiesel requires intervals shorter than the
outlined 30,000 miles (48 280 km) and must not exceed
the suggested schedule. When operating on biodiesel
between 6% and 20%, fuel filter replacement intervals
must not exceed 20,000 Miles (40 233 km).
NOTE:Under no circumstances should oil change inter-
vals exceed 8,000 miles (12 875 km) or 6 months, if
regular operation occurs with 6% - 20% biodiesel blends.
Under no circumstances should fuel filter intervals ex-
ceed 20,000 miles (40 233 km), if regular operation occurs
with 6% - 20% biodiesel blends. Failure to comply with
these Oil Change and fuel filter requirements for vehicles
operating on biodiesel blends up to B20 may result in
premature engine wear. Such wear is not covered by the
New Vehicle Limited Warranty. The engine may suffer
severe damage if operated with concentrations of bio-
diesel higher than 20%.
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MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 3.0L DIESEL .....70
 MAINTENANCE PROCEDURES ............71
▫ Engine Oil ...........................72
▫ Engine Air Cleaner Filter ................74
▫ Draining Fuel/Water Separator Filter ........78
▫
Underbody Mounted Fuel Filter Replacement. . .80
▫
Priming If The Engine Has Run Out Of Fuel....81
▫ Intervention Regeneration Strategy —
Message Process Flow ..................83 ▫
Maintenance-Free Batteries ...............83
▫ Cooling System .......................84
▫ Charge Air Cooler — Inter-Cooler ..........90
▫ Brake System .........................90
 FLUID CAPACITIES .....................92
FLUIDS, LUBRICANTS AND GENUINE PARTS . . .93
▫ Engine .............................93
▫ Chassis .............................95
5