2016 HYUNDAI IX35 check engine

631
What to do in an emergency
8. With the engine start/stop buttonposition on or ignition switch posi-
tion on, switch on the compressor
and let it run for approximately 5~7
minutes to fill the sealant up to
proper pressure. (refer to the Tyre
and Wheels, chapter 8). The infla-
tion pressure of the tyre after filling
is unimportant and will be
checked/corrected later.
Be careful not to overinflate the
tyre and stay away from the tyre
when filling it. 9. Switch off the compressor.
10. Detach the hoses from the
sealant bottle connector and
from the tyre valve.
Return the TyreMobilityKit to its stor-
age location in the vehicle. Distributing the sealant
11. Immediately drive approximately
4~6 miles (7~10 km or, about
10min) to evenly distribute the
sealant in the tyre.
WARNING
- Carbonmonoxide
Do not leave your vehicle run-
ning in a poorly ventilated area
for extended periods of time.
Carbon monoxide poisoning
and suffocation can occur.
CAUTION
- Tyre pressure
Do not attempt to drive your vehicle if the tyre pressure isbelow 200kpa(29 PSI). Thiscould result in an accident dueto sudden tyre failure.
CAUTION
Do not exceed a speed of 80km/h (50 mph). If possible, donot fall below a speed of 20km/h (12 mph).
Whilst driving, if you experienceany unusual vibration, ride dis-turbance or noise, reduce yourspeed and drive with cautionuntil you can safely pull off ofthe side of the road.
Call for road side service or tow-ing. When you use the TyreMobility Kit, the tyre pressuresensors and wheel may be dam-aged by sealant, remove thesealant stained with tyre pres-sure sensors and wheel andinspect in authorized dealer.
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Maintenance
7
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-7• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . 7-7
• Owner maintenance precautions . . . . . . . . . . . . . . . . 7-7
• Engine compartment precautions (Diesel engine) . . . 7-8Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-9• Owner maintenance schedule. . . . . . . . . . . . . . . . . . . . 7-9Scheduled maintenance service . . . . . . . . . . . . . . . 7-11
Explanation of scheduled maintenance items . . . 7-12
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15• Checking the engine oil level . . . . . . . . . . . . . . . . . . . 7-15
• Changing the engine oil and filter . . . . . . . . . . . . . . . 7-16Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16• Checking the coolant level . . . . . . . . . . . . . . . . . . . . . 7-17
• Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . . 7-18Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19• Checking the brake/clutch fluid level . . . . . . . . . . . 7-19Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20• Checking the washer fluid level . . . . . . . . . . . . . . . . 7-20Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20• Check the parking brake . . . . . . . . . . . . . . . . . . . . . . 7-20Fuel Filter (For Diesel). . . . . . . . . . . . . . . . . . . . . . 7-21• Draining water from fuel filter . . . . . . . . . . . . . . . . . 7-21
• Extracting air from the fuel filter . . . . . . . . . . . . . . . 7-21
• Fuel filter cartridge replacement . . . . . . . . . . . . . . . . 7-22
Air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23• Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23Climate control air filter . . . . . . . . . . . . . . . . . . . . 7-25• Filter inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
• Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27• Blade inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
• Blade replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
30• For best battery service . . . . . . . . . . . . . . . . . . . . . . . 7-30
• Battery capacity label . . . . . . . . . . . . . . . . . . . . . . . . 7-31
• Battery recharging . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
• Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32\
Tyres and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33• Tyre care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
33
• Recommended cold tyre inflation pressures . . . . . . 7-33
• Checking tyre inflation pressure . . . . . . . . . . . . . . . . 7-35
• Tyre rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
• Wheel alignment and tyre balance . . . . . . . . . . . . . 7-37
• Tyre replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
• Wheel replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
• Tyre traction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 7-39
• Tyre maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
• Tyre sidewall labeling . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
• Low aspect ratio tyre . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
EL(FL) UK 7.QXP 3/4/2015 9:04 PM Page 1

Maintenance87
Engine compartment precautions
(Diesel engine)• The piezo injector operates at highvoltage (maximum 200v). Therefore,
the following accidents may occur.
- Direct contact with the injector orinjector wiring may cause electric
shock or damage your muscle or
nerve system.
- The electromagnetic wave from the operating injector may cause the arti-
ficial heart pacemaker to malfunction.
 Follow the safety tips provided below, when you are checking the engine
room whilst the engine is running.
- Do not touch the injector, injectorwirings, and the engine computer
whilst the engine is running.
- Do not remove the injector connector whilst the engine is running.
- People using pacemakers must not go near the engine whilst the engine
is starting or running.
WARNING
- Maintenance work
 Performing maintenance work on
a vehicle can be dangerous. You
can be seriously injured whilst
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, we recommend that the
system be serviced by a
HYUNDAI authorised repairer.
 Working under the bonnet with the engine running is dangerous.
It becomes even more dangerous
when you wear jewellery or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine whilst work-
ing under the bonnet, make cer-
tain that you remove all jewellery
(especially rings, bracelets,
watches, and necklaces) and all
neckties, scarves, and similar
loose clothing before getting
near the engine or cooling fans.
CAUTION
 Do not put heavy objects or apply excessive force on top of theengine cover (if equipped) or fuel related parts.
 When you inspect the fuel system (fuel lines and fuel injectiondevices), we recommend that you contact a HYUNDAI authorisedrepairer.
 Do not drive long time with the engine cover (if equipped)removed.
 When checking the engine room, do not go near fire.
Fuel, washer fluid, etc. are flam-mable oils that may cause fire.
 Before touching the battery, igni- tion cables and electrical wiring,you should disconnect the bat-tery "-" terminal. You may get an electric shock from the electriccurrent.
 When you remove the interior trim cover with a flat bed (-) driv-er, be careful not to damage thecover.
 Be careful when you replace and clean bulbs to avoid burns orelectrical shock.
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79
Maintenance
The following lists are vehicle checks and
inspections that should be performed at
the frequencies indicated to help ensure
safe, dependable operation of your vehi-
cle. If you have any question, we recom-
mend that you consult a HYUNDAI
authorised repairer.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labour, parts and
lubricants used.
Owner maintenance schedule When you stop for fuel: Check the engine oil level.
 Check coolant level in coolant reser-voir.
 Check the windscreen washer fluid level.
 Look for low or under-inflated tyres.
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.
WARNING
- Diesel Engine
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High-pressure pump, rail, injectors
and high-pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touches the body.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
electronic engine control system
produce considerable magnetic
fields.
OWNER MAINTENANCE
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Maintenance10
7Whilst operating your vehicle: Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
 Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
 Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
elling on smooth, level road.
 When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
 If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
 Check manual transaxle operation, including clutch operation.
 Check automatic transaxle P (Park) function.
 Check parking brake.
 Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system during or after use is nor-
mal).
At least monthly: Check coolant level in the enginecoolant reservoir.
 Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
 Check the inflation pressures of all tyres including the spare.At least twice a year (i.e., every Spring and Fall) : Check radiator, heater and air condi- tioning hoses for leaks or damage.
 Check windscreen washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
 Check headlight alignment.
 Check muffler, exhaust pipes, shields and clamps.
 Check the lap/shoulder belts for wear and function.
 Check for worn tyres and loose wheel lug nuts.
At least once a year : Clean body and door drain holes.
 Lubricate door hinges and checks, andbonnet hinges.
 Lubricate door and bonnet locks and latches.
 Lubricate door rubber weatherstrips.
 Check the air conditioning system.
 Check the power steering fluid level.
 Inspect and lubricate automatic transaxle linkage and controls.
 Clean battery and terminals.
 Check the brake (and clutch) fluid level.
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Maintenance12
7EXPLANATION OF SCHEDULED MAINTENANCE ITEMSEngine oil and filterThe engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.Drive beltsInspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
Fuel filter (cartridge)A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. We recommend that
the fuel filter be replaced by a HYUNDAI
authorised repairer.
Fuel lines, fuel hoses and con-
nectionsCheck the fuel lines, fuel hoses and con-
nections for leakage and damage. We
recommend that the fuel lines, fuel hoses
and connections be replaced by a
HYUNDAI authorised repairer.
WARNING -
Diesel only
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectors
and high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
When you are inspecting the belt,
place the ignition switch in theLOCK/OFF or ACC position.
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713
Maintenance
Vapour hose and fuel filler capThe vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuel
filler cap is correctly replaced.Vacuum crankcase ventilation
hoses (if equipped)Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filterWe recommend that you use air cleaner
filter for replacement from a HYUNDAI
authorised repairer.Spark plugs (for petrol engine)Make sure to install new spark plugs of
the correct heat range.Cooling systemCheck the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid
(if equipped)Inspect the manual transaxle fluid
according to the maintenance schedule.Automatic transaxle fluid
(if equipped)Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, we recommend
that the fluid be changed by a HYUNDAI
authorised repairer in accordance to the
scheduled maintenance at the beginning
of this chapter.✽ ✽NOTICEAutomatic transaxle fluid colour is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed colour.
WARNING
Do not disconnect and inspect
spark plugs when the engine is hot.
You may burn yourself.
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Maintenance14
7Brake hoses and linesVisually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.Brake fluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
Parking brakeInspect the parking brake system includ-
ing the parking brake lever and cables.Brake pads, calipers and rotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
For more information on checking the
pads or lining wear limit, refer to the
Hyundai web site.
(http://brakeman
ual.hmc.co.kr
)
Suspension mounting boltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball jointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.Drive shafts and bootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.Air conditioning refrigerant/
compressor (if equipped)Check the air conditioning lines and con-
nections for leakage and damage.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc- tion and failure.
Use only specified automatictransaxle fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)
EL(FL) UK 7.QXP 3/4/2015 9:04 PM Page 14